Damien - The resurrection

Posts

Post 590693 by AndysR on 2013-03-31 14:24:09

So Damien has been locked away for 1 year unused and ignored, other than the occasional battery recharge and push about so it didn’t flat spot my tyres. As I said last year Damien would be coming back in 2013 and here we are in 2013 what’s going on? Well on March 2nd I had the car transported down to RT’s where at some point this coming month the engine will be removed stripped and the cause of the engine noise will be found, expecting it to be a bent rod and then the fault rectified. Plans are to refresh and rebuild the engine using new genuine Volvo parts wherever possible, fitting H Beam rods, new shells, new rings and a hone etc etc, maybe new pistons although will wait to see what the existing ones are like. Tbh I’d like to keep with the standard ones if possible, Not looking at any substantial power hikes, before the engine noise I was quite content with the power and the engine ran well, however I am looking to have a few tweaks, be rude not too :smileypul Having done some research into high powered auto’s I am also having a genuine Volvo auxiliary gearbox cooler fitted and switching to some upgraded gearbox oil, other than that and new seals the gearbox will remain as was. When the engine is out I will be cleaning the engine bay as this is something I did on my previous car and I have always wanted to do to the Volvo. There are a few goodies on their way from America and I have a few little bits already that are waiting to go on…. Once the car is all back together, mot’d and taxed Mark Shead will be tweaking my map so it’s up to scratch. Then maybe another outing to a ¼ mile event to see if we can’t get it a little closer to some of the faster manual times, especially if I can see more than 1.1 bar in 1st and 2nd gears, which seems to be where it counts on the ¼, the auto’s only going into 3rd at the end which is where my higher boost previously started to kick in… As the car progresses I will add the updates here but I expect it to be a couple of months until I have the car back on the road ready, I also plan to drive it to the Ring this year and after last years trip as a passenger I am really looking forward to that :rally_dri In the meantime this is how the car looked just before it came out the garage ready to be loaded on the trailer, even in the garage it can’t escape the dust, almost a barn find! Lol Odd how it doesn’t look that bad from a distance Image Image But up close? Image Image Image Image On the trailer, just, about to head off… Image Arrived at RT’s and waiting surgery next to a T5 which is also having a bit of an overhaul… Image I’m going for a different look in the engine bay as well so these will be gracing the bay once it’s all back together  Image Image That’s it for now, nothing to exciting yet but that’s where we are at as of now, thanks for reading and as always comments are welcomed. 

Post 590700 by smithy on 2013-03-31 14:39:31

Welcome back mate we have missed you and with the rods etc turn the boost up to 1.4 bar constant should be dam quick .

Post 590701 by Tomcat on 2013-03-31 14:39:44

Great to see your car again Andy, yours has to be one of my all time favourite cars on here. Are the engine covers just wrapped?, looking forward to reading the progress on this.

Post 590704 by Nealevo on 2013-03-31 14:50:38

Reading with interest Andy, I've just done a manual conversion on mine with help from a few members, glad you're back in the game, I always loved your sig pic as inspiration how a Volvo should look..

Post 590709 by T5frankie on 2013-03-31 14:58:14

cool, glad you're getting it all sorted mate

Post 590712 by AndysR on 2013-03-31 15:15:50

[QUOTE=smithy;590700]Welcome back mate we have missed you and with the rods etc turn the boost up to 1.4 bar constant should be dam quick .[/QUOTE] Thanks Smithy, want to be careful with he box but we shall see. [QUOTE=Tomcat;590701]Great to see your car again Andy, yours has to be one of my all time favourite cars on here. Are the engine covers just wrapped?, looking forward to reading the progress on this.[/QUOTE] Thanks Craig, that's very kind. Think your splitter helps with that look, had to take it off for transport reasons but it will be going back on ;) Trims are Hydro treated. A friend from my Ford past started a business and does a bit for the Ford clubs etc and I asked him if wouldn't mind doing some parts for my Volvo, obviously not carbon fibre quality but not far off and a damn sight cheaper, but a lot better than wrapping and will last longer in the engine bay environment. [QUOTE=Nealevo;590704]Reading with interest Andy, I've just done a manual conversion on mine with help from a few members, glad you're back in the game, I always loved your sig pic as inspiration how a Volvo should look..[/QUOTE] Thanks Neal, tbh despite being really busy I have missed the scene and pleased to be getting back onboard again, not to mention looking forward to drivng my 850 again. What made you convert, just fancied manual or did the box give up? I've always found this forum to be one of the most helpful I have come across with a great collection of members who will help others at the drop of a hat..

Post 590714 by M-R-P on 2013-03-31 15:35:15

Hello stranger! Nice to see your car on the road to recovery ;)

Post 590731 by AndysR on 2013-03-31 15:58:41

[QUOTE=M-R-P;590714]Hello stranger! Nice to see your car on the road to recovery ;)[/QUOTE] Afternoon :wave23d: Look forward to catching up, planning to make it to a few of the meets later in the year :)

Post 590732 by T5frankie on 2013-03-31 16:02:45

see you still have that sig lol

Post 590747 by AndysR on 2013-03-31 16:23:35

[QUOTE=T5frankie;590732]see you still have that sig lol[/QUOTE] Never a truer word spoken on here than in that sig... lol I was considering the removal but I think I'll just leave it up for a few more days for old times sakes ;)

Post 590755 by T5frankie on 2013-03-31 16:35:56

[QUOTE=AndysR;590747]Never a truer word spoken on here than in that sig... lol I was considering the removal but I think I'll just leave it up for a few more days for old times sakes ;)[/QUOTE] lol i still have my standard top mount and standard exhaust on my 850r, loving the quiet power....... Image

Post 590757 by MA'R'K on 2013-03-31 16:43:07

Nice one Andy, looks like a beast! I would very much be up for a Ring trip....I planned to do it a few years back on a Euro trip to Italy, but got stuck in Cologne for a day too long (very good nightlife!!!), so had to skip it unfortuately :( Anyway, good luck with the next phase of your project!

Post 590760 by Kingsford G on 2013-03-31 16:48:11

Glad u fixing the car mate and she deffo deserves it as is the best 850R I`ve seen so far.I have an auto too and was gonna ask if u had an oil cooler fitted but doesn`t look like u had.The way your car performed last year mad me think about autos.

Post 590769 by Kingsford G on 2013-03-31 16:56:37

[QUOTE=T5frankie;590755]lol i still have my standard top mount and standard exhaust on my 850r, loving the quiet power....... Image[/QUOTE] You have your white pants on then frankie?:smile: looks good

Post 590774 by T5frankie on 2013-03-31 16:59:44

[QUOTE=Kingsford G;590769]You have your white pants on then frankie?:smile: looks good[/QUOTE] thats not the most current photo but its dirty at the minute so ill do another at some other point

Post 590801 by Nealevo on 2013-03-31 17:45:22

[QUOTE=AndysR;590712] Thanks Neal, tbh despite being really busy I have missed the scene and pleased to be getting back onboard agkain, not to mention looking forward to drivng my 850 again. What made you convert, just fancied manual or did the box give up? I've always found this forum to be one of the most helpful I have come across with a great collection of members who will help others at the drop of a hat..[/QUOTE] My auto was still perfect and ran beautifully, I went to TRAX last year and an auto wasn't suited for track work so decided to fit a manual as it will be more fun, and it will enhance any future mods, good luck with the build, and enjoy 'The Ring' now you have been once you will want to do it again and again. Next time you go give me a shout and I might be able to get you some jaguar hospitality :)

Post 590818 by merc85 on 2013-03-31 18:22:20

Well still andy that car of your is just truly stunning, Cant wait to see it again, and perhap another ride, At least we wont be able to bend any rods this time ;) Awesome mate and inspiring :)

Post 590834 by AndysR on 2013-03-31 18:40:47

[QUOTE=T5frankie;590755]lol i still have my standard top mount and standard exhaust on my 850r, loving the quiet power....... Image[/QUOTE] For now ;) [QUOTE=MA'R'K;590757]Nice one Andy, looks like a beast! I would very much be up for a Ring trip....I planned to do it a few years back on a Euro trip to Italy, but got stuck in Cologne for a day too long (very good nightlife!!!), so had to skip it unfortuately :( Anyway, good luck with the next phase of your project![/QUOTE] Thanks Mark, the company made the trip as much as the locaton and for that reason I will always do my upmost to attend, was very easily up there with the best of any holiday I've ever been on! [QUOTE=Kingsford G;590760]Glad u fixing the car mate and she deffo deserves it as is the best 850R I`ve seen so far.I have an auto too and was gonna ask if u had an oil cooler fitted but doesn`t look like u had.The way your car performed last year mad me think about autos.[/QUOTE] Thanks, see went a little too well last time... lol Cooler now going on at this stage :) [QUOTE=Nealevo;590801]My auto was still perfect and ran beautifully, I went to TRAX last year and an auto wasn't suited for track work so decided to fit a manual as it will be more fun, and it will enhance any future mods, good luck with the build, and enjoy 'The Ring' now you have been once you will want to do it again and again. Next time you go give me a shout and I might be able to get you some jaguar hospitality :)[/QUOTE] Fair play, tbh for fast driving around the track a manual is always going to be the better option, must confess I like the lazyness of the auto, must be getting old! lol Thanks for the offer with the hospitatlity tickets, will let you know when we go :) [QUOTE=merc85;590818]Well still andy that car of your is just truly stunning, Cant wait to see it again, and perhap another ride, At least we wont be able to bend any rods this time ;) Awesome mate and inspiring :)[/QUOTE] This is very true, anyway it wasn't your fault the rod went it didn't help I fitted that free flowing intake pipe and then didn't get the boost levels rechecked.. Live and learn :( But bigger and better now :)

Post 590838 by stribo on 2013-03-31 18:43:01

Be interesting to see the progress of this. BTW in the pick of your car on the trailer, you've hidden the Navarra's registration, but left it visible on the trailer lol, and the saffy's reg is shown in reflection on one of your other pics. ;)

Post 590849 by merc85 on 2013-03-31 18:50:43

[QUOTE=stribo;590838]Be interesting to see the progress of this. BTW in the pick of your car on the trailer, you've hidden the Navarra's registration, but left it visible on the trailer lol, and the saffy's reg is shown in reflection on one of your other pics. ;)[/QUOTE] "Stribo" the new phantom Reg spotter pmsl :hilarious

Post 590891 by stribo on 2013-03-31 19:21:44

[QUOTE=merc85;590849]"Stribo" the new phantom Reg spotter pmsl :hilarious[/QUOTE] Yeah, but yours is too easy to spot. :P

Post 590893 by merc85 on 2013-03-31 19:23:12

[QUOTE=stribo;590891]Yeah, but yours is too easy to spot. :P[/QUOTE] its a registration plate lol

Post 590901 by munster732 on 2013-03-31 19:32:23

Every time I look at that signature picture i get slightly, physically aroused. Monumental car that I would love to see in the flesh.

Post 590903 by AndysR on 2013-03-31 19:34:10

[QUOTE=stribo;590838]Be interesting to see the progress of this. BTW in the pick of your car on the trailer, you've hidden the Navarra's registration, but left it visible on the trailer lol, and the saffy's reg is shown in reflection on one of your other pics. ;)[/QUOTE] Such as life, the full plate isn't on display for the saffy and the trailer plate well, it is what it is.. Well spotted, not that I think the guy with the Navara will be bothered lol

Post 590917 by The Flying Moose on 2013-03-31 19:53:58

Andy! Welcome back mate, good to hear from you once more. I'm really pleased you found the faith to keep going on what is and has been said so many times to be one of the best if not best 850R saloons still about. Hopefully catch up with you when your up and running again. Good luck! :)

Post 590921 by AndysR on 2013-03-31 20:00:45

[QUOTE=The Flying Moose;590917]Andy! Welcome back mate, good to hear from you once more. I'm really pleased you found the faith to keep going on what is and has been said so many times to be one of the best if not best 850R saloons still about. Hopefully catch up with you when your up and running again. Good luck! :)[/QUOTE] Too kind dear Emlyn too kind! Yes been a long time coming but getting there, I see your back in the fold again with another red R, albeit an estate this time. Looks really familar that reg it doesn't happen to be a manual wit black interior does it? P... DAB? Used to belong to a guy called Simon?

Post 590925 by Wobbly Dave on 2013-03-31 20:08:09

what inspired the change of heart?

Post 591007 by LiamT4 on 2013-03-31 21:23:36

It'll be good to see how well it goes after its been fixed and with the forged rods and extra cooler for the box so it can run a bit more more boost.

Post 591010 by T5frankie on 2013-03-31 21:25:15

[QUOTE=AndysR;590921]Too kind dear Emlyn too kind! Yes been a long time coming but getting there, I see your back in the fold again with another red R, albeit an estate this time. Looks really familar that reg it doesn't happen to be a manual wit black interior does it? P... DAB? Used to belong to a guy called Simon?[/QUOTE] correct

Post 591032 by AndysR on 2013-03-31 21:45:00

[QUOTE=T5frankie;591010]correct[/QUOTE] thought I recognised it, was a nice car back then. If it's been looked aftershould still be a good one :smile: [QUOTE=LiamT4;591007]It'll be good to see how well it goes after its been fixed and with the forged rods and extra cooler for the box so it can run a bit more more boost.[/QUOTE] Should be interesting, went well with the 1.1 bar in 1st and 2nd before. Be interesting to see what it feels like when it's done although I fear it maybe at the expense of traction... Althought would be good to see how it handles 1.3-1.4 in 2nd :) [QUOTE=Wobbly Dave;590925]what inspired the change of heart?[/QUOTE] Realising I missed not driving the car, theres a reason so many people sell up move on and come back, I just never got round to selling up before I came back. Itching and I mean itching to get it back now, it's been far too long....

Post 591039 by LiamT4 on 2013-03-31 21:49:59

Maybe only go for a bit more in first, 1.2, but go for 1.3-1.4 in second. Traction shouldn't be an issue for an auto on the 1/4mile, but you never know ;-)

Post 591045 by Wobbly Dave on 2013-03-31 21:55:02

I never left. How bad is that.

Post 591047 by AndysR on 2013-03-31 21:55:21

[QUOTE=LiamT4;591039]Maybe only go for a bit more in first, 1.2, but go for 1.3-1.4 in second. Traction shouldn't be an issue for an auto on the 1/4mile, but you never know ;-)[/QUOTE] Perhaps, tbh it accelerated that quickly once on the move that it touched the rev limiter in 1st on occassion where it caught the box out and that was with 1.1 bar, not sure anymore in 1st would be a positive gain or a waste of Yokohamas! lol that said the limiter could be raised slightly.

Post 591048 by AndysR on 2013-03-31 21:56:10

Dave, it's not bad at all you know better! lol

Post 591050 by Kingsford G on 2013-03-31 21:58:25

[QUOTE=AndysR;590834] Thanks, see went a little too well last time... lol Cooler now going on at this stage :) [/QUOTE] U should`ve seen Gavs face trying to kerep up when u kicked off form that roundabout I thought for a minute he`s gonna push me out of the car to loose some weight lol

Post 591051 by LiamT4 on 2013-03-31 22:00:13

[QUOTE=AndysR;591047]Perhaps, tbh it accelerated that quickly once on the move that it touched the rev limiter in 1st on occassion where it caught the box out and that was with 1.1 bar, not sure anymore in 1st would be a positive gain or a waste of Yokohamas! lol that said the limiter could be raised slightly.[/QUOTE] I suppose if i can light the tyres off the line in a fat overweight, rwd, auto, german saloon that idles at 500rpm, you may find it more tricky than i originally thought lol

Post 591056 by AndysR on 2013-03-31 22:04:12

[QUOTE=Kingsford G;591050]U should`ve seen Gavs face trying to kerep up when u kicked off form that roundabout I thought for a minute he`s gonna push me out of the car to loose some weight lol[/QUOTE] PMSL!! [QUOTE=LiamT4;591051]I suppose if i can light the tyres off the line in a fat overweight, rwd, auto, german saloon that idles at 500rpm, you may find it more tricky than i originally thought lol[/QUOTE] I could always rely on the traction control..... or not! lol

Post 591060 by LiamT4 on 2013-03-31 22:11:35

[QUOTE=AndysR;591056]I could always rely on the traction control..... or not! lol[/QUOTE] LOL.......yeah, not the best traction control sytem on the old volvos is it! It is nice to have a proper traction control system in the bmw.......which is good, as in the wet it REALLY needs it ;-)

Post 591063 by AndysR on 2013-03-31 22:22:47

[QUOTE=LiamT4;591060]LOL.......yeah, not the best traction control sytem on the old volvos is it! It is nice to have a proper traction control system in the bmw.......which is good, as in the wet it REALLY needs it ;-)[/QUOTE] I know what you mean, have driven both manual and auto versions of your car and I have to say the car feels a lot more suited to the auto box but you only need to breathe on the pedal and the low down torque sheads a mm from the rear tyres.... lol Nice spec on them though, does yours have the phone, tv and electronic adjustable steering wheel?

Post 591066 by Kingsford G on 2013-03-31 22:25:32

[QUOTE=AndysR;591063]does yours have the phone, tv and electronic adjustable steering wheel?[/QUOTE] A mini bar is more like it knowing Liam lol

Post 591075 by AndysR on 2013-03-31 22:32:32

[QUOTE=Kingsford G;591066]A mini bar is more like it knowing Liam lol[/QUOTE] The auto one I drove had double glazing too! Was odd seeing a black boarder around the window glass if you didn't have it open all the way...

Post 591079 by t5 pete on 2013-03-31 22:34:40

Im looking forward to seeing it back on the road certainly one lovley motor

Post 591082 by LiamT4 on 2013-03-31 22:37:11

[QUOTE=AndysR;591063]I know what you mean, have driven both manual and auto versions of your car and I have to say the car feels a lot more suited to the auto box but you only need to breathe on the pedal and the low down torque sheads a mm from the rear tyres.... lol Nice spec on them though, does yours have the phone, tv and electronic adjustable steering wheel?[/QUOTE] [QUOTE=Kingsford G;591066]A mini bar is more like it knowing Liam lol[/QUOTE] lol No mine doesn't have the tv or the phone (which i'm glad about really as the phone spoils the interior). But it does have the electric steering wheel, which moves up automatically when you take the key out, so its easier to get in/out lol It has most of the other stuff on it, electrically adjustable heated seats (including the bit that moves in and out for your legs), dual zone climate control, electric folding wing mirrors, auto dim mirrors, rain sensors (which are brilliant on the motorway). But i suppose my fave bits are the electric rear blind (good for p*ss*ng off tailgaters) and the "easy" start function, which is where when starting the car you don't hold the key untill its starts, you just sort of flick it into key position 4 quickly and let go and it starts by iteslf. All in, for less than £2k, i think it makes a brilliant daily car.

Post 591090 by Kingsford G on 2013-03-31 22:45:52

[QUOTE=LiamT4;591082]lol No mine doesn't have the tv or the phone (which i'm glad about really as the phone spoils the interior). But it does have the electric steering wheel, which moves up automatically when you take the key out, so its easier to get in/out lol It has most of the other stuff on it, electrically adjustable heated seats (including the bit that moves in and out for your legs), dual zone climate control, electric folding wing mirrors, auto dim mirrors, rain sensors (which are brilliant on the motorway). But i suppose my fave bits are the electric rear blind (good for p*ss*ng off tailgaters) and the "easy" start function, which is where when starting the car you don't hold the key untill its starts, you just sort of flick it into key position 4 quickly and let go and it starts by iteslf. All in, for less than £2k, i think it makes a brilliant daily car.[/QUOTE] Less than 2k? nice.I love the way auto boxes change on bmw`s unlike mine not even slight kicking.Lovely to drive but don`t want one lol

Post 591111 by LiamT4 on 2013-03-31 22:54:35

[QUOTE=AndysR;591075]The auto one I drove had double glazing too! Was odd seeing a black boarder around the window glass if you didn't have it open all the way...[/QUOTE] Think the double glazing came out the year after mine, which is a 1999 (on the 5 series anyway, think you could get it on the e32 7 series in the 80s), when they had a bit of an update (although i have the newer angel eyes) [QUOTE=Kingsford G;591090]Less than 2k? nice.I love the way auto boxes change on bmw`s unlike mine not even slight kicking.Lovely to drive but don`t want one lol[/QUOTE] yep £1700 is all it cost (the wheels are in a bad shape though and i will get them done) The autos are very good, although i thought the box on my s70r was pretty decent. The smoothest autos are mercs though.

Post 591217 by AndysR on 2013-03-31 23:53:34

[QUOTE=Kingsford G;591090]Less than 2k? nice.I love the way auto boxes change on bmw`s unlike mine not even slight kicking.Lovely to drive but don`t want one lol[/QUOTE] The autobox on mine is really smooth, perhaps you need to change the fluid on yours or if you have what fluid did you use? [QUOTE=LiamT4;591082]lol No mine doesn't have the tv or the phone (which i'm glad about really as the phone spoils the interior). But it does have the electric steering wheel, which moves up automatically when you take the key out, so its easier to get in/out lol It has most of the other stuff on it, electrically adjustable heated seats (including the bit that moves in and out for your legs), dual zone climate control, electric folding wing mirrors, auto dim mirrors, rain sensors (which are brilliant on the motorway). But i suppose my fave bits are the electric rear blind (good for p*ss*ng off tailgaters) and the "easy" start function, which is where when starting the car you don't hold the key untill its starts, you just sort of flick it into key position 4 quickly and let go and it starts by iteslf. All in, for less than £2k, i think it makes a brilliant daily car.[/QUOTE] They are well spec'd the auto was Y reg, 2001 facelift model I think. It was a directors car and as a result spec'd to the hilt... The easy start has become very popular of late on most cars with the stop start technology, my Polo company car does that.

Post 591223 by Kingsford G on 2013-03-31 23:58:18

[QUOTE=AndysR;591217]The autobox on mine is really smooth, perhaps you need to change the fluid on yours or if you have what fluid did you use? .[/QUOTE] I`ve changed it mate with a Castrol dextron3 transmax,it was like this before change too and I flashed it untill the fluid came out red,about 12-13L all in all

Post 591226 by AndysR on 2013-04-01 00:00:21

Sounds like the right sort of fluid... Maybe you've got an engine mount which has play or maybe the box in yours is just naturally jerky...

Post 591232 by Kingsford G on 2013-04-01 00:05:37

[QUOTE=AndysR;591226]Sounds like the right sort of fluid... Maybe you've got an engine mount which has play or maybe the box in yours is just naturally jerky...[/QUOTE] I don`t know mate,my 1st auto tbh,love the relaxed cruising and 1 foot down to take off.

Post 591238 by AndysR on 2013-04-01 00:08:23

Glad your happy with it :)

Post 591244 by Kingsford G on 2013-04-01 00:17:09

[QUOTE=AndysR;591238]Glad your happy with it :)[/QUOTE] Very happy so far.I was gonna convert to manual and bought another 1 for parts but have a new plan.To maybe tune this Image I might turn into Dick turpin before Gav then

Post 591374 by LiamT4 on 2013-04-01 12:48:32

[QUOTE=AndysR;591217]The easy start has become very popular of late on most cars with the stop start technology, my Polo company car does that.[/QUOTE] Thats the funny thing though, someone at works just got a new 120d that does it and he's like "watch this when i start it" and i'm like "yeah, my old barge does that"lol I like the way that not only does it have the normal memory settings for seat, steering and mirror positions. But that each key remembers how everything was when the last person used it. So i can set it up how i like it, then someone else can use the other key and everytime each person uses it, it automatically changes to how they left it. oh, its got parking sensors too, although it hasn't stopped me from bumping in to my fence :dunce:

Post 591674 by AndysR on 2013-04-01 21:27:23

[QUOTE=LiamT4;591374]Thats the funny thing though, someone at works just got a new 120d that does it and he's like "watch this when i start it" and i'm like "yeah, my old barge does that"lol I like the way that not only does it have the normal memory settings for seat, steering and mirror positions. But that each key remembers how everything was when the last person used it. So i can set it up how i like it, then someone else can use the other key and everytime each person uses it, it automatically changes to how they left it. oh, its got parking sensors too, although it hasn't stopped me from bumping in to my fence :dunce:[/QUOTE] Lol, too trusting in modern technology were we?

Post 592459 by AndysR on 2013-04-03 22:59:59

Update time… :smile: So have had a few goodies arrive ready for when the engine starts to go back together.. Image Rods… Image Image Snabb big bore inlet kit :smile: Which comes with 2.5 inlet manifold, which I've had powder coated black Image Image Image the inlet also comes with a poly inlet spacer (not pictured here) which bolts between the inlet manfold and cylinder head and helps to prevent heat transfer from the engine to the inlet manifold. Also to completement the inlet manifold and complete the big bore kit it would be rude not to include a reconditioned 960 throttle body which includes the correct throttle linkage to allow direct fitment to the cars existing throttle setup and enlarged silicone intake hose (not pictured here)... Image Also decided to opt for the genuine maf to turbo pipe to replace my existing aftermarket maf to turbo pipe, again I opted to have this powder coated in black... Image

Post 592460 by AndysR on 2013-04-03 23:02:04

And……. From this Image Image Image Image touring car engine positioning anyone.. lol Image Image Image to this Image Image Image the engine is out, now the important part begins.. I have to clean this area that’s left…. Image Image The plan is to clean the bay at some point towards the end of this month which is the soonest I can get away from work long enough to allow me to have sufficent time to do the cleaning properly, pictures of my progress will be added as I go but that's probably all updates wise until then.. :smile:

Post 592461 by merc85 on 2013-04-03 23:02:43

Very very nice mate, Quality parts for a quality Build. This machine is going to be a awesome bit of kit.:B_thumb:

Post 592463 by Wobbly Dave on 2013-04-03 23:03:36

I like snabb's bits. What turbo choice do you have in mind?

Post 592465 by Biff on 2013-04-03 23:04:44

Really looking forward to seeing this car back on the road. Really nice motor, nice mods & good attention to detail. I hope in a few years I can aim mine towards that standard.

Post 592466 by merc85 on 2013-04-03 23:05:56

Whole lot out on the subframe yeah baby, Get cleaning andy, lol well done mate, cant wait to see this car again in the flesh :)

Post 592467 by LiamT4 on 2013-04-03 23:06:28

Coming along well, i'm liking the black theme going on under the bonnet.

Post 592471 by merc85 on 2013-04-03 23:08:19

[QUOTE=Wobbly Dave;592463]I like snabb's bits. What turbo choice do you have in mind?[/QUOTE] I think the current turbo is well up for what andysR wants ;) but of course you can always go bigger pmsl

Post 592473 by Pliskin on 2013-04-03 23:14:22

Great to see you and the car back Andy. It is however also tinged with a certain amount of sadness because it looks like I am never going to get my hot mits on this car any time soon. .........gutted. However I still have those pictures of you and that Alpaca.

Post 592475 by Kingsford G on 2013-04-03 23:15:00

It was very fast as it is and now it`ll be a wild horse lolNice goodies there Andy.Is Jim doing anything on his?

Post 592494 by AndysR on 2013-04-04 00:10:30

[QUOTE=merc85;592461]Very very nice mate, Quality parts for a quality Build. This machine is going to be a awesome bit of kit.:B_thumb:[/QUOTE] It should be ok, it's not going to be a firebreather just refined ;) [QUOTE=Wobbly Dave;592463]I like snabb's bits. What turbo choice do you have in mind?[/QUOTE] Yeah, they do appear to be of a good quaility, will be sticking with the hybrid 15G that's currently fitted. [QUOTE=Biff;592465]Really looking forward to seeing this car back on the road. Really nice motor, nice mods & good attention to detail. I hope in a few years I can aim mine towards that standard.[/QUOTE] That's very kind, I really appreciate your comments. It's not that high a standard so shouldn't take that long to get to there if your not already there so don't worry. [QUOTE=merc85;592466]Whole lot out on the subframe yeah baby, Get cleaning andy, lol well done mate, cant wait to see this car again in the flesh :)[/QUOTE] Lol, thought you would like that, lol Don't worry I intended to get as much of the grime and crap off as I can ;) [QUOTE=LiamT4;592467]Coming along well, i'm liking the black theme going on under the bonnet.[/QUOTE] Thanks Liam, I am hoping it will look well and not too moody once back together.. lol [QUOTE=merc85;592471]I think the current turbo is well up for what andysR wants ;) but of course you can always go bigger pmsl[/QUOTE] Not just yet I won't be. [QUOTE=Pliskin;592473]Great to see you and the car back Andy. It is however also tinged with a certain amount of sadness because it looks like I am never going to get my hot mits on this car any time soon. .........gutted. However I still have those pictures of you and that Alpaca.[/QUOTE] Thanks, no still mine at the moment! lol [QUOTE=Kingsford G;592475]It was very fast as it is and now it`ll be a wild horse lolNice goodies there Andy.Is Jim doing anything on his?[/QUOTE] It went ok, I wouldn't expect too much more from it as I need to be sensible with the box ;) James's is there for a few bits and pieces ;)

Post 594994 by AndysR on 2013-04-09 22:34:51

Got some more pictures through from RT Mechanics today, it seems, although unwell, Russ has been busy starting the strip down of the engine and a number of the parts ordered from Volvo have arrived :smile: Parts selection Image Autobox cooler :smile: Image Shame it's had to be stripped as it's oil leak/weap free on the outside Image Image Image Rocker cover and cams out Image Oil pump out Image It's now ready to have the head removed and pistons out which is hopefully happening tomorrow, will be keeping fingers crossed that the crank, block and head are all ok :bricks:

Post 594996 by t5 pete on 2013-04-09 22:42:05

looking good andy good progress and one very clean car and engine bay its always nice to see all the parts its like christmass untill you add all the cost up

Post 594998 by AndysR on 2013-04-09 22:46:36

I have also decided to renew the subframe bushes as they're just starting to split, although only very minor at the moment it seems like the perfect opportunity to do them whilst the subframe is out. I've also decided to go for standard Volvo replacements, I know other uprated items are available but it's what I'd rather. Image Damiens current resting position, keeping Russ's freshly restored T-5R company, can think of worse places... lol :smile: Image

Post 595000 by AndysR on 2013-04-09 22:51:16

[QUOTE=t5 pete;594996]looking good andy good progress and one very clean car and engine bay its always nice to see all the parts its like christmass untill you add all the cost up[/QUOTE] Thanks Pete, yes it's always nice seeing all the parts together, I try not to think of the cost but as it's been something I've been planning for a while Excel spreadsheets helped to make sure I keep to my budget, that and I am a sucker for sinking cash into cars, luckily it's my only real vice although sometimes I think alcohol or tobacco would be cheaper... lol

Post 595015 by merc85 on 2013-04-09 23:08:04

[QUOTE=AndysR;594998]I have also decided to renew the subframe bushes as they're just starting to split, although only very minor at the moment it seems like the perfect opportunity to do them whilst the subframe is out. I've also decided to go for standard Volvo replacements, I know other uprated items are available but it's what I'd rather. Image Damiens current resting position, keeping Russ's freshly restored T-5R company, can think of worse places... lol :smile: Image[/QUOTE] OMG! ive just had a accident a 855 Gul

Post 595019 by merc85 on 2013-04-09 23:10:10

Good choice on the Subframe mounts bud. I think the extra vib's with aything any than rubber would spoil the car ;)

Post 595020 by Kingsford G on 2013-04-09 23:12:26

Nice work going on there,like the look of genuine parts.Are polybushing the subframe Andy?

Post 595021 by Kingsford G on 2013-04-09 23:13:44

Oh,and that auto box oil cooler is big I was thinking of something smaller,with the power I`ll be running probably don`t even need one lol

Post 595023 by merc85 on 2013-04-09 23:14:01

[QUOTE=Kingsford G;595020]Nice work going on there,like the look of genuine parts.Are polybushing the subframe Andy?[/QUOTE] ermmmm...... nope lol

Post 595034 by AndysR on 2013-04-09 23:28:04

[QUOTE=merc85;595015]OMG! ive just had a accident a 855 Gul[/QUOTE] Consider yourself lucky that's a poor quality shot the paintwork on that car is phenominal! Oh and to wind you up even more it's been converted to manual and isn't quite the 240 hp it once was, it's a bit more ;) lol [QUOTE=merc85;595019]Good choice on the Subframe mounts bud. I think the extra vib's with aything any than rubber would spoil the car ;)[/QUOTE] That's where my train of thought was tbh, I am quite happy with how well the car handles and I didn't want to change the feel or introduce any vibrations or additional harshness to an otherwise smooth and squeak/rattle free car :) [QUOTE=Kingsford G;595020]Nice work going on there,like the look of genuine parts.Are polybushing the subframe Andy? Oh,and that auto box oil cooler is big I was thinking of something smaller,with the power I`ll be running probably don`t even need one lol[/QUOTE] I always go for genuine parts unless uprating as I find they fit best and last longest :) Depends how your going to be driving the car and what power the car is running, the biggest most popular killer of auto transmissions is through overheating the fluid as it can rapidly degrade the oil which leads to transmission damage through glazing of the internal parts and slipping of the transmisson, overcooling can also be an issue but with the aux cooler designed to run inline with the standard rad incorporated cooler the temperature of the fluid can be regulated so as not to allow the aux cooler to overcool the fluid. Mines probably putting out a bit more power than yours and I wanted to give the box the best chance I can aside from regular oil flushes and changes.

Post 595042 by Kingsford G on 2013-04-09 23:34:45

[QUOTE=AndysR;595034] Mines probably putting out a bit more power than yours [/QUOTE] Are u sure,just a little bit?:lol: nowhere near is more like it,mine has never been modified.

Post 596962 by AndysR on 2013-04-15 22:51:32

News from RT Mechanics, engine is now completely stripped. The cause of the fault was traced to a minor bend on no. 2 conrod, it's just slightly "kissed" the balance weight section of the crank so thankfully no serious damage was caused and you can't actually visually detect the bend in the rod it was that slight. Quite pleased I resisted using it after hearing the noise tbh... So the block has gone away to be professionally measured/tested and the head has also gone away to another specialist for some testing etc.. A few shots of the stripped components. The damage to one of the balance weight sections of the crank Image Pistons and rods out... Image Piston skirts looking good with no abnormalities. Image Piston crown with no signs of det.. (this is no.5 but they're all the same) Image Crank all good, apart from the slight mark causedby the rod but this won't cause an issue and will be dealt with by the machine shop Image Big end shells looking all good Image Bore, looking nice with factory hone marks still present (won't "bore" you with all five) Image However despite the hone marks still being present news back from the specialist is that the bore has worn unevenly and has worn 5 thou at the bottom of the bore but is worn to 9 thou at the top of the bore which means that the bores will need to be test bored to see how much needs to be done to get them straight again, this is something that often goes undetected but is faily common to the T5 engine from what the specialist has said. The likely hood is that they will need to go out to around 82mm which is a little too large for my 81.02mm standard pistons even with oversized rings when running the level of tune I will be. This means I will be looking at fitting oversized pistons (which Volvo don't make anymore) so will be looking to seek the help of CP pistons for those but it does mean that the potential delay added by having to wait for the pistons to be made will result in Damien missing the Ring trip this year :( Still will wait to hear from the specialist to see if oversized pistons are my only option. In the meantime I have returned to an old time haunt, cleanyourcar.co.uk, and have been buying a few valeting goodies for use in the engine bay, I have some time off next week so plan to get to work on cleaning the bay at some stage during my holiday break, amongst other things, so more on that as progress occurs, that's all for now :smile:

Post 596968 by Kingsford G on 2013-04-15 22:59:32

I can`t believe the condition of the parts,very good service all its life from what I can see.

Post 596969 by t5 pete on 2013-04-15 23:05:17

Looking good Andy, the pic of the crank looks like myne did but myne was on number 1 clyinder. Thats a fair bit of wear on the bores what milage did the engine have and also could you feel a decent lip on the top of the liner i know volvo do .4 over sized. It seems the shells dont wear too quick on our motors myne looked really good with no wear but i thought while im at it i minds well fit a full new set of shells for whats its going to cost also how did the shells look for the crank. Heres a pic of my crank where it met Image

Post 596980 by AndysR on 2013-04-15 23:21:24

[QUOTE=Kingsford G;596968]I can`t believe the condition of the parts,very good service all its life from what I can see.[/QUOTE] It's quite clean yes, but it's got a very good, mainly full Volvo service history up to when I bought it then had a full service done at Volvo and RT's have serviced it ever since plus I've been very ocd with oil changes at least every 2-3,000 miles since 87,000, with Silkoline Pro S, although it is usually around 2,000 when I check the book after changing it...lol [QUOTE=t5 pete;596969]Looking good Andy, the pic of the crank looks like myne did but myne was on number 1 clyinder. Thats a fair bit of wear on the bores what milage did the engine have and also could you feel a decent lip on the top of the liner i know volvo do .4 over sized. It seems the shells dont wear too quick on our motors myne looked really good with no wear but i thought while im at it i minds well fit a full new set of shells for whats its going to cost also how did the shells look for the crank. Heres a pic of my crank where it met Image[/QUOTE] Yeah even I was suprised after seeing the pictures of all bores coupled with the fact that the engine has only done just over 100,000 miles, don't think there was a noticeable lip on the top of the bore... Russ has had a couple recently including the engine for his estate which have done this, although worse probably due to his engine having covered more miles than mine. The machine shop have said it's not unusual to see this on the T5 engine and I was given the heads up about it before the engine was stripped I just hoped that as mine was lower mileage than most I'd escape the need for pistons... How lucky was I... lol Did you notice anything on yours whilst driving that could have caused the rod to go? Could you see anything on the rod in question? Part of me was hoping to see something more substantial on mine in a way... lol

Post 596988 by t5 pete on 2013-04-15 23:35:24

[QUOTE=AndysR;596980] Yeah even I was suprised after seeing the pictures of all bores coupled with the fact that the engine has only done just over 100,000 miles, don't think there was a noticeable lip on the top of the bore... Russ has had a couple recently including the engine for his estate which have done this, although worse probably due to his engine having covered more miles than mine. The machine shop have said it's not unusual to see this on the T5 engine and I was given the heads up about it before the engine was stripped I just hoped that as mine was lower mileage than most I'd escape the need for pistons... How lucky was I... lol Did you notice anything on yours whilst driving that could have caused the rod to go? Could you see anything on the rod in question? Part of me was hoping to see something more substantial on mine in a way... lol[/QUOTE] What happend with myne was i got a spike in 4th gear the car had been running at 20psi for some time with no problems but for some reason i decided to floor it at about 2.5k and it pulled well to full boost then had a really bad jerk/splutter i noticed the boost gauge spiking up wards of 25psi pulled over and tap tap and didnt run it any more. The is a little s bend and i can see some twisting in the rod its nothing major but can just be seen

Post 597024 by Wobbly Dave on 2013-04-16 08:57:58

[QUOTE=AndysR]In the meantime I have returned to an old time haunt, cleanyourcar.co.uk, and have been buying a few valeting goodies for use in the engine bay, I have some time off next week so plan to get to work on cleaning the bay at some stage during my holiday break, amongst other things, so more on that as progress occurs, that's all for now[/QUOTE] Carlack 68 special cleaner is really good for that - CYC have stopped stocking it sadly.

Post 597248 by AndysR on 2013-04-16 21:39:51

[QUOTE=t5 pete;596988]What happend with myne was i got a spike in 4th gear the car had been running at 20psi for some time with no problems but for some reason i decided to floor it at about 2.5k and it pulled well to full boost then had a really bad jerk/splutter i noticed the boost gauge spiking up wards of 25psi pulled over and tap tap and didnt run it any more. The is a little s bend and i can see some twisting in the rod its nothing major but can just be seen[/QUOTE] Fair enough, tbh I only noticed mine when I pulled up I could hear it, but when driving with the windows up prior to pulling up it drove faultlessly... [QUOTE=Wobbly Dave;597024]Carlack 68 special cleaner is really good for that - CYC have stopped stocking it sadly.[/QUOTE] Thanks for the heads up, will give that a go if I have no joy with the products I already have :)

Post 597299 by Kingsford G on 2013-04-17 00:53:03

The best way of cleaning yr engine bay is take Gav with u as if for a visit and he won`t resist the temptation of cleaning the open engine bay

Post 597632 by AndysR on 2013-04-17 21:49:28

[QUOTE=Kingsford G;597299]The best way of cleaning yr engine bay is take Gav with u as if for a visit and he won`t resist the temptation of cleaning the open engine bay[/QUOTE] That's a good one, I do however also have some small experience when it comes to cleaning cars so I'll save Gav the time and give it a crack myself.. Lol

Post 597666 by merc85 on 2013-04-17 23:41:37

charming lol

Post 597745 by Wobbly Dave on 2013-04-18 12:45:59

[QUOTE=AndysR;597248]Fair enough, tbh I only noticed mine when I pulled up I could hear it, but when driving with the windows up prior to pulling up it drove faultlessly... Thanks for the heads up, will give that a go if I have no joy with the products I already have :)[/QUOTE] I used it with great success on Betsy's bay & subframe prior to the refit.

Post 600842 by AndysR on 2013-04-27 11:55:57

Yesterdays events… So having had a lovely relaxing week away from work I decided to take a trip down to see Russ and the team @ RT Mechanics with the intention of giving the engine bay a spruce up. Luckily for me my brother’s car was now ready for collection, having been at RT’s for a service and some other bits and pieces, it was also a good excuse to jump in with him rather than drive myself… Having spent the last few weeks amalgamating and adding to my collection of cleaning bits and for fear of needing something I had left behind I took almost everything I had. At this point it was just as well James was using RT’s 960 estate, so I was now well prepared to do battle with 17 years worth of dirt and grime. We left home at 07:00 and having done nearly 3 hours contending with the tolls, M25 road works and traffic jams we arrived, those 960’s do eat the miles well I can see why so many for sale are high milers! Now the fun part starts! I lift the bonnet and see a large hole once occupied by an engine and gearbox to see a large and very dirty area filled with nooks and crannies… yummy! No problem I’ve got a lovely collection of degreasers and cleaners so off I go attacking the bay with confidence that this will be a breeze! This confidence lasts all of about 5 minutes when I realise that actually its going to be a nightmare and no amount of cleaning product is going to replace elbow grease! I was lied too the cheek of it….. lol It was also at this point, having cleaned a small area, that I realised I hadn’t taken any before pictures and worse still that I had left my camera at home, so the pictures I did take were all done using my phone so aren’t brilliant, apologies in advance. Anyway all joking aside having spent the best part of 5 hours cleaning away 17 years of heat treated grease, dirt and dust I now have an engine bay which looks slightly cleaner and more presentable, even the areas that will be hidden by the engine and gearbox.. lol One thing I was quite surprised with was the sparse use of paint, I was well aware that the engine bay itself wasn’t lacquered but the paint level pretty much ceases from the top of the chassis rails down. Oh and no I didn’t clean the paint off the metal, I was quite careful being aware that the paint would be delicate without the protection of lacquer, caring out product tests in inconspicuous places in advance as advised. For those interested, and despite putting Halfords to shame with my product selection, I only ended up using Autoglym Engine and Machine Degreaser, warm water, a soft paint brush and a standard kitchen moppet on the painted areas. The Autoglym to be fair to it was a brilliant product and unlike so many degreasing cleaners I’ve used in the past I still have quite a bit left. In the more difficult heavier affected areas mainly the subframe, I used a stiff brush and allowed the Autoglym to dwell for around 10-15 mins. I also used a product available from Tesco which I’ve read reviews about on Detailing World called Daisy. It’s a cheap entry level general all purpose cleaner which I diluted 1:5 and found it worked great on the inner arch liners and plastics. After that, and with help, I pushed the car outside the workshop, rinsed the painted areas and upper engine bay with a handheld pressure sprayer, then jet washed the subframe and lower engine bay areas finally damping dry afterwards with a soft microfibre cloth. Seeing the engine bay clean it was refreshing to see that no corrosion had set in despite having seen a few of the 850’s suffering with corrosion around the battery tray area, presumably due to a previous battery leakage causing any corrosion inhibitors to be stripped from the metal. Anyway the pictures. Before – Apologies for the low light, these were taken inside the workshop Image Image Image Image After :smile: Image Image Image Close up comparison Image Image

Post 600844 by AndysR on 2013-04-27 11:58:07

Having cleaned the engine bay and seeing the car outside in the sunshine I quickly grew irritated by the “barn find” look the car had adopted over the last year so I had to clean it.. Image Image Image Using the jet wash I found most of the accumulated dirt washed off, indeed I was quite surprised to see the water beading nicely even just after a rinse before washing, proof that polishing and waxing on a regular basis is well worth the effort! Image So having purely washed and dried the car I am left with the paint finish I remember, I still would have polished and waxed it but time was getting on, it now being around 17:00 and James and I needed to be getting back. Image Image Image Having always wanted one of these Russ was also kind enough to source a black faced SC-805 so I popped that in as well, Image So Damien was returned to his temporary home at the back of RT’s workshop awaiting the rebuilt engine to be fitted when done but at least its a lot cleaner now :smile: Image That just leaves me to say a very big thank you to the team @ RT's today having allowed me to borrow various tools, ramp space, wash bay and to just generally annoy and get in your way whilst you continued to battle a busy work filled day it generally was a pleasure as always :smile:

Post 600845 by LiamT4 on 2013-04-27 12:01:02

If i ever see an 854R in your colour and that looks in as good condition, i think i will just HAVE to buy it.

Post 600868 by merc85 on 2013-04-27 13:17:37

Looks tons better, and im not one bit jellous lol, engine bays are never easy to clean, especially around the rack area on 850s

Post 600874 by JUDGENINJA on 2013-04-27 14:00:39

Looks good..

Post 600903 by V70 Graham on 2013-04-27 16:39:24

Very nice engine bay, time well spent.

Post 600906 by stevie69 on 2013-04-27 16:51:38

[QUOTE=LiamT4;600845]If i ever see an 854R in your colour and that looks in as good condition, i think i will just HAVE to buy it.[/QUOTE]ill maybe beat you to it..

Post 600907 by T5frankie on 2013-04-27 16:56:19

[QUOTE=stevie69;600906]ill maybe beat you to it..[/QUOTE] me too just so he cant have it lol

Post 600994 by LiamT4 on 2013-04-27 20:11:11

[QUOTE=T5frankie;600907]me too just so he cant have it lol[/QUOTE] cheers

Post 600996 by T5frankie on 2013-04-27 20:16:32

[QUOTE=LiamT4;600994]cheers[/QUOTE] well stop being half arsed if you want one get one, if youre looking ill keep my eye out for you, i can't stop thing of getting an rs6 lol

Post 600999 by LiamT4 on 2013-04-27 20:21:53

[QUOTE=T5frankie;600996]well stop being half arsed if you want one get one, if youre looking ill keep my eye out for you, i can't stop thing of getting an rs6 lol[/QUOTE] An rs6.......wow, there're on a whole new level of running costs lol

Post 601003 by Tomcat on 2013-04-27 20:29:00

Andy it's always a pleasure reading your thread, the amount of care and hardwork you put into your car is breathtaking, I was looking at the drivers seat in my R today and think "Nope, it's not good enough, Andy wouldn't be happy with that".lol.

Post 601011 by T5frankie on 2013-04-27 20:42:13

[QUOTE=LiamT4;600999]An rs6.......wow, there're on a whole new level of running costs lol[/QUOTE] 2003 model mapped to 500bhp lovely jubbly

Post 601017 by Kingsford G on 2013-04-27 20:48:34

Liam,u right,if u find 1 in the same condition u must buy it but yr chances are limited tho `cos in a year and half watching volvos for sale I haven`t seen one near as good in the same colour especially.That is very clean Andy.I remember when my uncle bought a 1992 850 2.5glt that had an undershield on cos he ripped it off.Having one would keep it clean for much longer,only has to go as far as to the sump I think.Have u got all the parts sourced now for the engine?

Post 601019 by WOODY T5 on 2013-04-27 20:51:50

looking good as always andy keep up the good work

Post 601049 by Nealevo on 2013-04-27 21:27:58

[QUOTE=LiamT4;600999]An rs6.......wow, there're on a whole new level of running costs lol[/QUOTE] I had an RS6, the running costs are horrendous, single figure MPG and expense after expense... Still the greatest car I've ever had. Andy, your car is going to be epic, always thought it was one of the best

Post 601348 by AndysR on 2013-04-28 22:06:25

[QUOTE=merc85;600868]Looks tons better, and im not one bit jellous lol, engine bays are never easy to clean, especially around the rack area on 850s[/QUOTE] Lol, I am not sure why? You've done the same to yours and the body on yours is really good ;) [QUOTE=JUDGENINJA;600874]Looks good..[/QUOTE] Cheers :) [QUOTE=V70 Graham;600903]Very nice engine bay, time well spent.[/QUOTE] Thanks, I consider that quite some compliment coming from someone who has such high standards himself ;) [QUOTE] [QUOTE=LiamT4;600845]If i ever see an 854R in your colour and that looks in as good condition, i think i will just HAVE to buy it.[/QUOTE] [QUOTE=stevie69;600906]ill maybe beat you to it..[/QUOTE] [QUOTE=T5frankie;600907]me too just so he cant have it lol[/QUOTE] [/QUOTE] Thanks for the nice compliments guys. Unfortunately you three will have your work cut out for you! Allegedly there were 13 854R's registered in the UK in 427 dark grey pearl metallic 6 manuals and 7 autos, that I know of 2 of the auto's have been broken and scrapped that leaves 11 and then 1 is mine leaving 10... There was a manual for sale on e-Bay recently though ;) Oh and before you say it the 850R was the only model available in 427 so you can't just go and buy a grey T5 and cheat.. lol Perhaps I shall auction mine when I come round to selling, lol ;) [QUOTE=Tomcat;601003]Andy it's always a pleasure reading your thread, the amount of care and hardwork you put into your car is breathtaking, I was looking at the drivers seat in my R today and think "Nope, it's not good enough, Andy wouldn't be happy with that".lol.[/QUOTE] Lol, it's an expensive way to maintain a car but it's my hobby and I enjoy it, and I am pleased it gives you inspiration ;) [QUOTE=Kingsford G;601017]Liam,u right,if u find 1 in the same condition u must buy it but yr chances are limited tho `cos in a year and half watching volvos for sale I haven`t seen one near as good in the same colour especially.That is very clean Andy.I remember when my uncle bought a 1992 850 2.5glt that had an undershield on cos he ripped it off.Having one would keep it clean for much longer,only has to go as far as to the sump I think.Have u got all the parts sourced now for the engine?[/QUOTE] Thanks Kingsford. Most parts sourced currently waiting to hear back from CP and Mahle on the piston front and that shoudl conclude the major parts sourcing. [QUOTE=WOODY T5;601019]looking good as always andy keep up the good work[/QUOTE] Thanks Woody, I've always looked to yours as an inspiration :) [QUOTE=Nealevo;601049]I had an RS6, the running costs are horrendous, single figure MPG and expense after expense... Still the greatest car I've ever had. Andy, your car is going to be epic, always thought it was one of the best[/QUOTE] Thank you for your kind words, I hope it can live up to your expectations.

Post 601349 by LiamT4 on 2013-04-28 22:09:24

So.........4 auto 854R's in your colour, i may be waiting a while then! Maybe have to get an 855 then...

Post 601353 by AndysR on 2013-04-28 22:14:28

[QUOTE=LiamT4;601349]So.........4 auto 854R's in your colour, i may be waiting a while then! Maybe have to get an 855 then...[/QUOTE] If you include mine yes otherwise it's 3 as one of the remaining 4 has been converted to manual and is now running the AWD system from a V70R AWD phase 1 ;) If you fancy a modified one I'll probably let mine go for the right price in about 1-2 years time ;) lol

Post 601400 by LiamT4 on 2013-04-28 22:59:56

[QUOTE=AndysR;601353]If you include mine yes otherwise it's 3 as one of the remaining 4 has been converted to manual and is now running the AWD system from a V70R AWD phase 1 ;) If you fancy a modified one I'll probably let mine go for the right price in about 1-2 years time ;) lol[/QUOTE] If it was mine i doubt i'd ever part with it.

Post 601693 by AndysR on 2013-04-29 22:33:26

[QUOTE=LiamT4;601400]If it was mine i doubt i'd ever part with it.[/QUOTE] Lol, well it's been a great but trying 5.5 years so far.. but your probably right hopefully it wil be a while yet before it goes to a new home, got to get my money's worth out of it :)

Post 601737 by iancho on 2013-04-30 07:17:08

Great thread Andy always interesting and detailed work going on :)

Post 603206 by AndysR on 2013-05-05 22:34:37

Small update, the block had to be bored to 82mm as suspected and I've opted for CP pistons. They're coming from America so will probably delay things a little but I'd rather it was right after going to all this trouble... Head wise, all checked out fine, holding pressure nicely and valve guides like new. So a quick freshen up, valves reground, new stem seals and a very minor light skim to the head fac, a good clean up and it's back. Image Image Image Image Just waiting on the pistons now so the block can come back and then it's engine back in the car :)

Post 603209 by merc85 on 2013-05-05 22:51:54

awesome mate, awesome

Post 603210 by Wobbly Dave on 2013-05-05 22:53:39

are you using oversized pistons?

Post 603216 by t5 pete on 2013-05-05 23:13:39

Very nice work andy

Post 603220 by smithy on 2013-05-05 23:22:30

Have you got rods too

Post 603227 by Kingsford G on 2013-05-05 23:32:58

That head is like brand new.Hope the pistons arrive soon for u mate.

Post 603296 by AndysR on 2013-05-06 14:03:57

[QUOTE=merc85;603209]awesome mate, awesome[/QUOTE] Thanks :) [QUOTE=Wobbly Dave;603210]are you using oversized pistons?[/QUOTE] Yes the pistons will be oversized to suit the new bore size as the original Volvo pistons are now useless since the rebore, I'd have gone for Volvo oversized but they don't go up enough and despite the cost the CP's are very well known for the quality and finish of their pistons [QUOTE=t5 pete;603216]Very nice work andy[/QUOTE] Cheers, I can't wait to see what the now very clean head looks like with the black inlet manifold and carbon look spark plug cover bolted to it. IO'm hoping it's going to look quite smart :) [QUOTE=smithy;603220]Have you got rods too[/QUOTE] But of course, the rods were the reason the engine had to come apart in the first place. I wasn't prepared to have it come apart again for something silly like not fitting uprated rods the 1st time round :) [QUOTE=Kingsford G;603227]That head is like brand new.Hope the pistons arrive soon for u mate.[/QUOTE] I must confess I was quite impressed with the work that has gone into it to get it looking like that. I am not bothered about the time it takes now I just want it done properly. It's been off the road over a year now so an extra month or so isn't going to matter and hopefully it will be well worth the wait when it's done :)

Post 603297 by LiamT4 on 2013-05-06 14:06:05

If you do ever, for some crazy reason, decide to sell, then i'd be very interested.

Post 603299 by AndysR on 2013-05-06 14:08:09

[QUOTE=LiamT4;603297]If you do ever, for some crazy reason, decide to sell, then i'd be very interested.[/QUOTE] lol, ok you've got 1st refusal ;)

Post 603344 by Kingsford G on 2013-05-06 18:01:49

Do it once do it great mate.That will surely be the best 850R in the UK when finished and I`d like to c any other competitor.

Post 603442 by AndysR on 2013-05-06 20:52:51

[QUOTE=Kingsford G;603344]Do it once do it great mate.That will surely be the best 850R in the UK when finished and I`d like to c any other competitor.[/QUOTE] I am sure there are a few out there that can better mine, I am pleased you think so highly of it however. My aim as with my previous car and probably future cars to come is that it's a presentable car that also goes well ;)

Post 603450 by Kingsford G on 2013-05-06 21:04:02

[QUOTE=AndysR;603442]I am sure there are a few out there that can better mine, I am pleased you think so highly of it however. My aim as with my previous car and probably future cars to come is that it's a presentable car that also goes well ;)[/QUOTE] Nice of you being coy but I don`t say it unless I think so and deffo would like to c the one that betters your.Oh,sorry,almost forgot,frankie is out of question,otherwise yours is the 2nd best Andy :hidesbehi

Post 603517 by Wobbly Dave on 2013-05-06 23:09:21

[QUOTE=AndysR;603296]Thanks :) Yes the pistons will be oversized to suit the new bore size as the original Volvo pistons are now useless since the rebore, I'd have gone for Volvo oversized but they don't go up enough and despite the cost the CP's are very well known for the quality and finish of their pistons Cheers, I can't wait to see what the now very clean head looks like with the black inlet manifold and carbon look spark plug cover bolted to it. IO'm hoping it's going to look quite smart :) But of course, the rods were the reason the engine had to come apart in the first place. I wasn't prepared to have it come apart again for something silly like not fitting uprated rods the 1st time round :) I must confess I was quite impressed with the work that has gone into it to get it looking like that. I am not bothered about the time it takes now I just want it done properly. It's been off the road over a year now so an extra month or so isn't going to matter and hopefully it will be well worth the wait when it's done :)[/QUOTE] I used 81.5mm Wiseco forged pistons & had my block bored out to match.

Post 603527 by Pliskin on 2013-05-07 00:48:10

[QUOTE=AndysR;603299]lol, ok you've got 1st refusal ;)[/QUOTE] I beg your pardon, I have been verbally bending your arm for the V5 for this car for a number of years now, if you offer this car to anyone else before moi I will have to lodge a formal complaint and then begin eliminating the competition.............

Post 603746 by AndysR on 2013-05-07 21:57:27

[QUOTE=Wobbly Dave;603517]I used 81.5mm Wiseco forged pistons & had my block bored out to match.[/QUOTE] Yes I did see Wiseco listed as a supplier but I had a bad experience with an Evo and some Wiseco's years ago, it was some years ago and I am sure things have changed since then however all I have heard is good reviews about the CP's so thought I'd take the dive with them... fingers crossed.. lol [QUOTE=Pliskin;603527]I beg your pardon, I have been verbally bending your arm for the V5 for this car for a number of years now, if you offer this car to anyone else before moi I will have to lodge a formal complaint and then begin eliminating the competition.............[/QUOTE] Oh really... Is there anyone else that's been asking as I have a crap memory might have to make a list.. lol

Post 607560 by AndysR on 2013-05-18 17:51:02

Nothing much to report on the engine frnt as still waiting for parts but the new screen is now in :) Genuine Volvo of course ;) Image Image

Post 607563 by t5 pete on 2013-05-18 18:01:17

Its always nice to have a new screen andy i bet you cannot wait to get it finished ive just nearly hit 1k in myne but still waiting on the store awaiting my boost gauge i have givin it a little touch which is nice but ive put a brand new acuator on and think it needs setting up and it seems to be opening too soon so loosing boost then building again but pretty stuck with out a propper boost gauge

Post 607671 by V70 Graham on 2013-05-18 21:25:57

Nice.....I need a new screen at some point, loads of tiny scratches on mine.

Post 607674 by LiamT4 on 2013-05-18 21:28:06

[QUOTE=V70 Graham;607671]Nice.....I need a new screen at some point, loads of tiny scratches on mine.[/QUOTE] They seem good for about a week.....then you get used it.........and within a few months it just seems like the old one again. Well thats how it seemed for me. Got a new windscreen last autumn and you wouldn't be able to tell now.

Post 609853 by AndysR on 2013-05-24 21:09:53

[QUOTE=t5 pete;607563]Its always nice to have a new screen andy i bet you cannot wait to get it finished ive just nearly hit 1k in myne but still waiting on the store awaiting my boost gauge i have givin it a little touch which is nice but ive put a brand new acuator on and think it needs setting up and it seems to be opening too soon so loosing boost then building again but pretty stuck with out a propper boost gauge[/QUOTE] Your not wrong, was really itching to get the car done and back but something else has potentially taken my attention so my mind isn't on Damien so much at the moment... ;) Good to hear things are going well with yours now it's got some miles under it's belt I bet your really beginning to enjoy it :) [QUOTE=V70 Graham;607671]Nice.....I need a new screen at some point, loads of tiny scratches on mine.[/QUOTE] The annoying thing is mine had a new Volvo screen back in 2010 and it only took one stone and I was back to square one again! lol [QUOTE=LiamT4;607674]They seem good for about a week.....then you get used it.........and within a few months it just seems like the old one again. Well thats how it seemed for me. Got a new windscreen last autumn and you wouldn't be able to tell now.[/QUOTE] You say that but the old screen looked like new still but I was forever polishing the glass and replacing wipers because I can't stand a cloudy smeary screen.. so maybe thats the key.. That or the fact I do about 4,500 miles in the car a year! Probably the later...lol

Post 610052 by LiamT4 on 2013-05-25 14:25:41

[QUOTE=AndysR;609853]YouYou say that but the old screen looked like new still but I was forever polishing the glass and replacing wipers because I can't stand a cloudy smeary screen.. so maybe thats the key.. That or the fact I do about 4,500 miles in the car a year! Probably the later...lol[/QUOTE] The low miles would help, also driving the car in winter probably does most of the damage, all that crap on the roads.

Post 618728 by AndysR on 2013-06-21 22:06:31

Quick update, alas no pictures at this stage... I've bought a few little "extras" and at long last the pistons have just arrived today from the other side of the pond.. Just about to leave for the Nürburgring so thought I'd leave you in the suspense of the pictures until I return... ;)

Post 618738 by merc85 on 2013-06-21 22:38:29

[QUOTE=AndysR;618728]Quick update, alas no pictures at this stage... I've bought a few little "extras" and at long last the pistons have just arrived today from the other side of the pond.. Just about to leave for the Nürburgring so thought I'd leave you in the suspense of the pictures until I return... ;)[/QUOTE] Have a dam good time buddy, ;-)

Post 618754 by Biff on 2013-06-21 23:29:38

Lucky bugga. Enjoy mate.

Post 627706 by AndysR on 2013-07-21 22:31:25

So hours before I set off to Germany I got a message to say that the pistons had arrived at the machine shop. So I am now back and have loads of pictures to show you all While I was away work started on the block to bore it to the correct measurements for the new pistons obviously making the bores perfectly straight as they would have been when new. The new pistons as they arrived, seems a shame to lock them inside the engine they look that bling! Image With their new rods.. Image Picture of the test bore to make sure the block was ok to go again Image Then the final bore Image Machining the cut outs in the lower part of the bore to ensure no contact with the new wider H beam rods. Image Image Image Measuring and adjusting the rings to the correct size for their new homes. Image Image And then fitting the rings to the pistons ready to go in the block Image Image Piston rings on and rod fitted all ready to go into the block Image Block decking and fitting the pistons. Part way through decking Image Piston going in Image

Post 627707 by AndysR on 2013-07-21 22:34:08

Pistons installed Image Image Block now back from the machine shop and fitting of the bearings and crank Image Image Headgasket and head Image Image Along with a new water pump of course.. Image Cams in Image My small 15G turbo ;) now back on... Image So that’s the status with the engine so far…. I’ve also decide to complement the build with this.. Image Image Well if nothing else it will not be blowing end tanks off the intercooler anymore and if it does I’d be seriously worried… lol More updates as they come... Shouldn' be long now.. Can't wait :)

Post 627709 by Nealevo on 2013-07-21 22:40:25

Looking good Andy, I bet you can't wait for it to be ready, 15G ??? Are you not upgrading ??? How was the ring visit?

Post 627712 by theflyingbrick on 2013-07-21 22:42:50

oh man that looks good :D I bet your over the moon with the progress,look forward to more pics ;)

Post 627716 by merc85 on 2013-07-21 22:48:47

[QUOTE=Nealevo;627709]Looking good Andy, I bet you can't wait for it to be ready, 15G ??? Are you not upgrading ??? How was the ring visit?[/QUOTE] lol yep its only a 15g, ;) looking flamin awesome andy

Post 627719 by WOODY T5 on 2013-07-21 22:59:32

lovely jubbly andy very nice

Post 627720 by AndysR on 2013-07-21 23:00:03

[QUOTE=Nealevo;627709]Looking good Andy, I bet you can't wait for it to be ready, 15G ??? Are you not upgrading ??? How was the ring visit?[/QUOTE] Thanks Neal, Ring trip was phenominal as before, will definately be going back next year and hopefully in the 850 too :) Yep, sticking with the 15G as the car is still auto I don't think there is any need to upgrade it from the current spec turbo [QUOTE=theflyingbrick;627712]oh man that looks good :D I bet your over the moon with the progress,look forward to more pics ;)[/QUOTE] Ta, yep I was impressed with the quality of the machine work but then these are the guys who did the machine work for the Peril and Rod's rapid Cossie so I half expected good results :) [QUOTE=merc85;627716]lol yep its only a 15g, ;) looking flamin awesome andy[/QUOTE] Yep just my lowly old 15g..... with a few tweaks ;)

Post 627721 by AndysR on 2013-07-21 23:02:03

[QUOTE=WOODY T5;627719]lovely jubbly andy very nice[/QUOTE] Thanks Dean :)

Post 627724 by graemewelch on 2013-07-21 23:09:36

just read this from start to finsih. was a nice motor to start with but going to be mint when finished

Post 627725 by t5 pete on 2013-07-21 23:16:52

Very nice andy really nice work man ship did the rods come with the recommendation to cut back the bores for clearence I also worried about that with myne but upon fitment there was engough room so all fine.

Post 627753 by Wobbly Dave on 2013-07-22 01:02:35

Looks lovely Andy. Hope it runs well & holds together at least better than mine. Have you checked your oil pump?

Post 627754 by Kingsford G on 2013-07-22 01:06:59

Awesome work there mate,looking great that engine does.Hope to c here running soon:biggrin:

Post 627764 by iancho on 2013-07-22 07:51:14

Looking better on every new Post, Nice work yet again Andy :smile:

Post 628074 by AndysR on 2013-07-22 23:28:05

[QUOTE=graemewelch;627724]just read this from start to finsih. was a nice motor to start with but going to be mint when finished[/QUOTE] Thanks Graeme :) [QUOTE=t5 pete;627725]Very nice andy really nice work man ship did the rods come with the recommendation to cut back the bores for clearence I also worried about that with myne but upon fitment there was engough room so all fine.[/QUOTE] I'm not sure about the cutouts tbh, it maybe a requirement recommended by, the rod manufacturers or CP's or possibly just a precaution of the machine company. [QUOTE=Wobbly Dave;627753]Looks lovely Andy. Hope it runs well & holds together at least better than mine. Have you checked your oil pump?[/QUOTE] Thanks Dave, I was aware of the oil pump issues before reading about your unfortunate failure. I have a brand new Volvo pump to go on and also still have the original which was, as far as I know, fine. Obviously the old pump can be checked but I've asked Russ to investigate any possible issue with Volvo UK and let me know. I had similar issues to yours with an engine build on my previous car which resulted in a new engine and then turbo failure shortly after due to failure caused by contamination, I will NOT be going down that route with this car, Russ mirrors my thoughts on this also which helps to know he will pursue Volvo on my behalf for a definitive answer. [QUOTE=Kingsford G;627754]Awesome work there mate,looking great that engine does.Hope to c here running soon:biggrin:[/QUOTE] Thanks KG, when the time comes you may need to leave Colchester to hear it and see it though.. Lol [QUOTE=iancho;627764]Looking better on every new Post, Nice work yet again Andy :smile:[/QUOTE] Thanks, I'm very pleased with the way it looks :)

Post 628427 by GregE102 on 2013-07-24 09:20:20

Just caught up with your thread Andy after a long time, Good to see it's coming on nicely! When it's back on the road we will have to hook up for a photo shoot! Cheers Greg

Post 628730 by AndysR on 2013-07-24 21:44:36

[QUOTE=GregE102;628427]Just caught up with your thread Andy after a long time, Good to see it's coming on nicely! When it's back on the road we will have to hook up for a photo shoot! Cheers Greg[/QUOTE] Indeed, sounds like a plan :)

Post 628984 by bonelorry on 2013-07-25 20:50:52

As said before Andy, An awesome car and IMO has to be one of the finest 850's in the country. Your 15G is the Turbo Technics jobbie isnt it? Garrett GT28 internals etc? Cheers Simon

Post 629051 by leet5r on 2013-07-25 21:42:57

good work on the engine bud , always had a soft spot for this car

Post 629089 by merc85 on 2013-07-25 22:21:26

[QUOTE=leet5r;629051]good work on the engine bud , always had a soft spot for this car[/QUOTE] its even better in real life. this car is totally outstanding

Post 629092 by volvokid on 2013-07-25 22:33:36

I havnt even commented on this thread yet. You know my opinion :)

Post 629464 by AndysR on 2013-07-26 22:47:04

[QUOTE=bonelorry;628984]As said before Andy, An awesome car and IMO has to be one of the finest 850's in the country. Your 15G is the Turbo Technics jobbie isnt it? Garrett GT28 internals etc? Cheers Simon[/QUOTE] That's a bold statement Simon, there's far better examples out there I am sure ;) Yes it is a hybrid turbo part Garrett part Mitsubishi, mainly Mitsubishi tbh. Not quite the GT28 more T28 well at least that's always been my understanding of it. Did make quite a pleasant improvement in torque output without affecting low down boost like a larger turbo would..and flutters exactly like a saff cossie :) [QUOTE=leet5r;629051]good work on the engine bud , always had a soft spot for this car[/QUOTE] Thanks Lee, how's things with you, still got the red 855R and the Cossie? [QUOTE=merc85;629089]its even better in real life. this car is totally outstanding[/QUOTE] So many people will be so disappointed when they see it in the metal after that... Lol [QUOTE=volvokid;629092]I havnt even commented on this thread yet. You know my opinion :)[/QUOTE] Thanks, with cars like yours that's a complement of the highest order, I do believe the pictures do it a little too much justice though... Lol

Post 629474 by T5frankie on 2013-07-26 22:59:46

too much sucking up on this forum, its a "nice car" Andy lol, if it was mine it would be getting slated

Post 633956 by AndysR on 2013-08-09 20:50:52

So update time .... :) Some more news back from the RT and crew and some pictures. I will however keep this brief as I'm updating this from my phone as I currently have no Internet here at home, BT line fault.... Firstly a subtle alteration to the front end... From this Image To this, still some tiding to do but I'm happy with it so far.. Image Which will help with this (the old one looked tired and dirty.. Lol) Image ..and of course this Image Anyway engine all now gone together and ancillaries in place. Image Image Image Autobox clean up and replacement of exterior oil seals Image Image Torque converter in Image

Post 633957 by AndysR on 2013-08-09 20:52:20

On the subframe complete with gearbox Image Damien awaiting his engine Image Nearly there... Image And..... Image Image Ta da!! Image Image It's in, lots of little bits to refit like the rads and autobox cooler, also got a new brake fluid reservoir to compliment the coolant header tank, but the bulk of it is fitted and I am very pleased so far with how it looks, seeing these pictures have really got the itch back to drive it... And to a larger extent clean it, I'm getting the itch to go the same route I did with my Orion and go for concourse, loads and loads and loads of work to do to get to that level, as its a long way off but that's potentially my next step with the car, if I can be bothered.. Lol Anyway thanks for reading and comments welcome if you fancy :)

Post 633970 by timbo on 2013-08-09 21:09:21

Ace!

Post 633971 by iancho on 2013-08-09 21:11:09

Looks like an incredible motor from the pics Andy, I would really enjoy seeing it at a meet in the future.... Great work mate :)

Post 633973 by merc85 on 2013-08-09 21:14:57

Totally OUTSTANDING!

Post 633977 by LiamT4 on 2013-08-09 21:17:40

Not far off now......still one of my top 5 cars on the forum. Love where the PH's sticker is btw.

Post 634001 by Biff on 2013-08-09 22:12:27

Hard on! Looks spot on mate, but I wouldn't be going concourse.. A car like that deserves to be used appropriately!

Post 634022 by bonelorry on 2013-08-09 22:46:05

[QUOTE=Biff;634001]Hard on! Looks spot on mate, but I wouldn't be going concourse.. A car like that deserves to be used appropriately![/QUOTE] Have to say I agree about the concourse, I have a few friends that have concourse cars and both own the top 2 VW Coraddo VR6's in the country.....First time out in the rain and all your hard work is ruined. That is unless its trailered to events/shows but then what's the point. Totally agree on about been OTT with cleaning/detailing and I do enough of that on my own car but its there to be driven and I use mine daily so you can only go so far. Depends what YOU want to do with the car at the end of the day and how deep your pockets are ultimately! Awesome car :)

Post 634270 by AndysR on 2013-08-10 20:04:04

[QUOTE=iancho;633971]Looks like an incredible motor from the pics Andy, I would really enjoy seeing it at a meet in the future.... Great work mate :)[/QUOTE] Thanks Ian, don't worry next year I intend to do a few of the meets, including the Brooklands meet and a Softies meet :) [QUOTE=merc85;633973]Totally OUTSTANDING![/QUOTE] Thanks Gav :) [QUOTE=LiamT4;633977]Not far off now......still one of my top 5 cars on the forum. Love where the PH's sticker is btw.[/QUOTE] Thanks Liam, Indeed not far off now, pistonshead sticker has been there a few years but its quite a difficult spot through the grille so I'm looking at ways to change that :) [QUOTE=Biff;634001]Hard on! Looks spot on mate, but I wouldn't be going concourse.. A car like that deserves to be used appropriately![/QUOTE] Lol, don't worry I'm not one for trailer queen vehicles and if I did go OCD with it I would still drive it ;) [QUOTE=bonelorry;634022]Have to say I agree about the concourse, I have a few friends that have concourse cars and both own the top 2 VW Coraddo VR6's in the country.....First time out in the rain and all your hard work is ruined. That is unless its trailered to events/shows but then what's the point. Totally agree on about been OTT with cleaning/detailing and I do enough of that on my own car but its there to be driven and I use mine daily so you can only go so far. Depends what YOU want to do with the car at the end of the day and how deep your pockets are ultimately! Awesome car :)[/QUOTE] Thanks Simon, I've been watching the progress with yours and that's one hell of a motor you've got :)

Post 634272 by merc85 on 2013-08-10 20:06:35

Concours do have different levels, My Mercedes was in Street Concours as it was used regually but as mention a total pain in the back side, as id have to take the wheels off after using it to clean the brake dust off the coil springs, (and no i am serious) lol

Post 634285 by Jamest5r on 2013-08-10 20:23:19

Quality Andy :) very nice.

Post 635522 by AndysR on 2013-08-14 23:47:44

Small update… So last time I posted an update the engine had literally just been bolted in. A little more progress with the build in that the intercooler, radiator and a/c condenser are all now fitted, then the next port of call is to get new X70 autobox cooler fitted in place tomorrow. Then at a guess I would imagine it won’t leave much else left to do for the initial fire up. Then it will be a case of getting the car MoT’d, run in, mapped and then I will collect it, clean it to death and finally enjoy it… Anyway some shots of the progress with the fitting of the rads.. Image Image In place and free of restriction now the horns aren’t in the way and the centre support has been hollowed out, not sure how much you will or won’t see through the grille yet, will be interesting to find out. Image The horns in their new home Image Now looking 90% there Image Image And finally since the car first arrived at RT’s I impressed on Russ that I wanted plenty of pictures of the build and he’s just inundated me with a large number of photos that have been taken, honestly there’s loads! I’ve browsed through them and wanted to include some close up shots in the thread of a few bits that I think show the level of attention that Russ and his team has applied to the car. I realise why I waited and carefully considered my options to have the existing engine rebuilt into what it has become rather than just thrown any old second hand lump at or indeed venture into the realms of rebuilding it myself. Freshly re-wrapped downpipe Image New header tank and overflow pipe Image Coolant pipe from water pump, not just cleaned but polished. Image On advice from Volvo UK’s technical department I opted to fit a brand new oil pump, instead of the original which when stripped actually revealed a hairline crack in the case…. Which can be seen below Image New pump Image

Post 635524 by M-R-P on 2013-08-14 23:51:20

OOOh! you've really gone all-out Andy, that's some work and I dread to think of the cost :yikes: It's gonna be front-page stuff for sure.

Post 635525 by AndysR on 2013-08-14 23:52:00

Inlet manifold all in place Image Why opt for that inlet manifold and throttle body..? Well it’s wider and less restrictive. Image So is the throttle body… Image Modified throttle body linkage Image To say it's taken a while to get my butt into gear and get this sorted is an understatement but my interest level in the car has increased 10 fold since the engine parts have been back from the machine shop, genuinely grateful to Russ and his team for the effort that's gone into this and indeed the fuss and general hounding I've been giving them over it whilst it's been with them while I constantly move the goal posts.... Cheers guys, can't wait to get it back :)

Post 635528 by AndysR on 2013-08-14 23:57:24

[QUOTE=M-R-P;635524]OOOh! you've really gone all-out Andy, that's some work and I dread to think of the cost :yikes: It's gonna be front-page stuff for sure.[/QUOTE] Yes, unfortunately I do suffer with OCD when it comes to cars which does make things costly but I always feel it's worth it in the end, the fact that these are becoming a rarer site these days, I think, makes it more worth while doing it the way you want it to be...

Post 635530 by M-R-P on 2013-08-15 00:00:13

[QUOTE=AndysR;635528]Yes, unfortunately [SIZE=3][COLOR="#FF0000"]I do suffer with OCD when it comes to cars[/COLOR][/SIZE] which does make things costly but I always feel it's worth it in the end, the fact that these are becoming a rarer site these days, I think, makes it more worth while doing it the way you want it to be...[/QUOTE] Ya don't say lol Your idea of properly often leaves people shell-shocked mate so carry on and make us proud lol ;)

Post 635688 by The Flying Moose on 2013-08-15 17:30:24

Looks like its really coming along nicely Andy, puts a little smile on my face after knowing you had even considered selling or breaking it not long after the initial event. I look forward to seeing the most immaculate 854R restored and back in its full glory, it'll no doubt do you proud once more.

Post 635695 by graemewelch on 2013-08-15 18:03:41

that exactly how i like to see a engine bay, looking standard but to the trained eye you know its not. im not a fan of the polished alloy look. keep the good work. hope to see this car in person one day

Post 635720 by JUDGENINJA on 2013-08-15 19:35:23

Image I'm going to ask a stupid question now. Why don't people unscrew the butterfly valve and flip the bar 180degrees to avoid the need to extend the arm? This is what I did to the 960 body on my 850. I even filed down the bar and bolts to enhance air flow..

Post 635723 by merc85 on 2013-08-15 19:46:48

[QUOTE=JUDGENINJA;635720]Image I'm going to ask a stupid question now. Why don't people unscrew the butterfly valve and flip the bar 180degrees to avoid the need to extend the arm? This is what I did to the 960 body on my 850. I even filed down the bar and bolts to enhance air flow..[/QUOTE] or just buy the 850 2.5 20v throttle body?

Post 635724 by JUDGENINJA on 2013-08-15 19:48:43

I wondered if this body might fit on my T4... Maybe I need to riijg the guru that I call 'smithy!'

Post 635729 by merc85 on 2013-08-15 19:52:51

not taking anything away from this work, the finish and detail that's gone into this build is a testament to Russ @ RT's and his team,

Post 635749 by JUDGENINJA on 2013-08-15 20:20:10

Me neither.. It was just a general question as I see this a lot when people to the upgrade and mention the wiring. I did mine without thinking about it and it worked fine.

Post 635753 by Jamest5r on 2013-08-15 20:22:59

Looking the nut's mate, just one thing...the new oil pump, are the 850 ones the same as the on the slightly later me7's that have been failing??

Post 635761 by LiamT4 on 2013-08-15 20:36:03

This is why i haven't got a car yet.........just waiting for andy to finish this and then sell it to me lol

Post 635797 by AndysR on 2013-08-15 21:57:34

[QUOTE=M-R-P;635530]Ya don't say lol Your idea of properly often leaves people shell-shocked mate so carry on and make us proud lol ;)[/QUOTE] Lol, I'm not sure what to say to that.. Except thanks and there are cars on this forum which are equally as good as mine if not better and I take my hat of to those who are prepared to strip and rebuild their cars on their driveways because I'll admit it.. I'm far too lazy.. Lol [QUOTE=The Flying Moose;635688]Looks like its really coming along nicely Andy, puts a little smile on my face after knowing you had even considered selling or breaking it not long after the initial event. I look forward to seeing the most immaculate 854R restored and back in its full glory, it'll no doubt do you proud once more.[/QUOTE] Thanks for the positives Emlyn, I'd question the later part.. Lol [QUOTE=graemewelch;635695]that exactly how i like to see a engine bay, looking standard but to the trained eye you know its not. im not a fan of the polished alloy look. keep the good work. hope to see this car in person one day[/QUOTE] I've always been more about subtlety than I have about shouting out... I like watching people when they realise the tweaked parts.. [QUOTE=JUDGENINJA;635720]Image I'm going to ask a stupid question now. Why don't people unscrew the butterfly valve and flip the bar 180degrees to avoid the need to extend the arm? This is what I did to the 960 body on my 850. I even filed down the bar and bolts to enhance air flow..[/QUOTE] Not a stupid question at all and tbh I was a little vague in my previous descriptions, what that is is actually a 2.5 20v n/a throttle body with the butterfly removed and replaced with an early 960 solid butterfly, the turbo linkage doesn't directly fit the n/a throttle body so an adjustable one is made up to allow fitment of the n/a throttle body with ease and removing the need to modify the body or the car. [QUOTE=merc85;635723]or just buy the 850 2.5 20v throttle body?[/QUOTE] Technically I did, see my previous reply to judge ;) [QUOTE=JUDGENINJA;635724]I wondered if this body might fit on my T4... Maybe I need to riijg the guru that I call 'smithy!'[/QUOTE] I'm pretty sure it would :) [QUOTE=Jamest5r;635753]Looking the nut's mate, just one thing...the new oil pump, are the 850 ones the same as the on the slightly later me7's that have been failing??[/QUOTE] That I have no idea about, what I can say is this particular oil pump has been bench tested prior to fitment and the concern over faulty oil pumps was queried with Volvo's technical team who have confirmed all is fine. If it fails then it fails, it's got 1 years more warranty than the original one has and it's not cracked, so I bit the bullet and authorised its fitment. [QUOTE=LiamT4;635761]This is why i haven't got a car yet.........just waiting for andy to finish this and then sell it to me lol[/QUOTE] Lol, the way I'm feeling about the car at the moment you may have a bit of a wait on your hands :)

Post 639824 by AndysR on 2013-08-30 22:45:11

Quick update, Autobox cooler all in place and the lower grille, with some careful modification, is also now in place. Image More importantly the car as of 12:00 this afternoon is now MoT'd, with flying colour's I might add, I managed 2,700 miles in 16 months, not bad considering it was off the road for 12 lol... I've now got to wait until Sunday to tax it and then on receipt of the disc I'll post it to Russ, as it's now at the running in stage. Word back from Russ is that it feels great and that throttle response is instant :) Yep definitely looking forward to getting it back now, the running in stage can't pass quick enough so it can be mapped again and I can have it back :)

Post 639858 by M-R-P on 2013-08-31 06:17:23

Good news Andy :) Why not pop down to the September Softies meet? good for a run-in and we get to stare at your car at the same time :D

Post 639888 by bonelorry on 2013-08-31 09:42:43

Looking forward to seeing the car finished Andy, I know we live at different ends of the country but I would love to see this car in the flesh one day! Cheers

Post 639992 by AndysR on 2013-08-31 17:19:07

[QUOTE=M-R-P;639858]Good news Andy :) Why not pop down to the September Softies meet? good for a run-in and we get to stare at your car at the same time :D[/QUOTE] Thanks Martin, don't worry I plan on stranding at some point in the future ;) [QUOTE=bonelorry;639888]Looking forward to seeing the car finished Andy, I know we live at different ends of the country but I would love to see this car in the flesh one day! Cheers[/QUOTE] Likewise, perhaps we should arrange to meet up at some point before you sell as I'd love to see you T-5R and I think it would make a great photo opportunity too!! :)

Post 640130 by Kingsford G on 2013-08-31 21:53:27

Glad to hear she`s running Andy,some great work done there(dreading to think about the costs tho).Hope to see u both soon.

Post 640158 by AndysR on 2013-08-31 23:18:18

[QUOTE=AndysR;639992]Thanks Martin, don't worry I plan on stranding at some point in the future ;) Likewise, perhaps we should arrange to meet up at some point before you sell as I'd love to see you T-5R and I think it would make a great photo opportunity too!! :)[/QUOTE] What the hell went on there... stranding.. Obviously that should have been attending... Damn auto correct.. Lol [QUOTE=Kingsford G;640130]Glad to hear she`s running Andy,some great work done there(dreading to think about the costs tho).Hope to see u both soon.[/QUOTE] Thanks KG, yes when I get it back I plan on getting some use out the car and making up for lost time :)

Post 640174 by iancho on 2013-09-01 04:51:38

Great news Andy and you still have some time before winter to enjoy it :)

Post 640373 by AndysR on 2013-09-01 18:46:07

Now no longer on a sorn notice!! :)

Post 640385 by stribo on 2013-09-01 19:07:12

Good news mate, hope to see it (and you) at a meet soon. :D

Post 640387 by T5frankie on 2013-09-01 19:10:13

just as you tax yours and had it repaired, ive sorned mine cos it needs the same repair :redface:

Post 640779 by bonelorry on 2013-09-02 18:59:57

[QUOTE=AndysR;640373]Now no longer on a sorn notice!! :)[/QUOTE] Yay! :)

Post 643330 by AndysR on 2013-09-11 21:47:22

So tax arrived Friday and I sent it straight over to Russ, he's now received it so let the running in period commence :) Image Can't wait to get it back and drive it, oh and detail it as well :)

Post 643336 by M-R-P on 2013-09-11 21:58:07

Andy, please run that car to a softies meet !

Post 653196 by AndysR on 2013-10-16 21:37:06

Very quick update So on Monday this happened Image (Car clocked the 500 miles running in period) And then the following day this gentleman arrived (the legend that is Mark Shead) Image Which meant this was needed Image And various wires were installed Image Considering that realistically the only differences to the engine were the intake, larger throttle body and intercooler it needed quite a bit of tweaking to the fuelling and the ignition, to prevent detonation which was found during initial testing it also was graced with a little more assistance from the turbo ;) and after some laptop issues and the passing of 6 hrs Damien behaved faultlessly and is now mapped :) I understand that "I'll be impressed" :) I'm away on a short break at the moment and then busy until around the end of the month so it's going to be a long few weeks yet before I see the car but there are a couple of other things I'd like done before I collect it and it gives Russ a chance to drive the car a little to make sure all stays well :) Like I said a quick update but for the benefit of anyone who was wondering what's been happening there you have it, that's what's been happening... Lol :)

Post 653199 by martybelfastt5 on 2013-10-16 21:44:15

mmmmmm

Post 653206 by Kingsford G on 2013-10-16 22:39:24

Great new Andy,I can`t yr believe patience to wait a few more weeks tho,I wouldn`t lol

Post 653219 by M-R-P on 2013-10-16 23:32:20

Dammit Andy - you still not driven it? I'd be going nuts, in fact, just reading this thread is making me anxious lol

Post 653250 by AndysR on 2013-10-17 08:59:22

Lol, don't be mistaken guys I'm very much looking forward to getting the car back and driving it again. However I've always maintained that there is no rush with the car and that everything must be right before I get it back hence why it's been done at a slow and steady pace. There are just a few things left on the list to address and then it will be done and I will have it back :)

Post 653545 by iancho on 2013-10-18 07:40:29

Thanks for the update Andy, it's all looking good mate :)

Post 653741 by Kingsford G on 2013-10-18 20:04:03

[QUOTE=AndysR;653250]Lol, don't be mistaken guys I'm very much looking forward to getting the car back and driving it again. However I've always maintained that there is no rush with the car and that everything must be right before I get it back hence why it's been done at a slow and steady pace. There are just a few things left on the list to address and then it will be done and I will have it back :)[/QUOTE] Good point mate,keep it mint.

Post 653761 by AndysR on 2013-10-18 20:38:44

[QUOTE=iancho;653545]Thanks for the update Andy, it's all looking good mate :)[/QUOTE] Thanks Ian :) [QUOTE=Kingsford G;653741]Good point mate,keep it mint.[/QUOTE] Something like that, lol

Post 653770 by merc85 on 2013-10-18 20:52:57

Cant say anything that hasnt already been said, and for anyone who hasn't seen this car...... you really dont understand what the term MINT means lol ;) Cant wait buddy to get Blacky and Yours together for those pic's ;) (just dont do to many close up's on mine)pmsl

Post 653774 by T5frankie on 2013-10-18 20:55:36

so what is this andy? Image

Post 653806 by leet5r on 2013-10-18 22:09:55

at a guess , something special that picks up det,knock

Post 653809 by t5 pete on 2013-10-18 22:16:32

15mm copper pipe quick weigh it in good prices at mo

Post 653812 by martybelfastt5 on 2013-10-18 22:22:40

outside tap??

Post 653874 by Jamest5r on 2013-10-19 00:53:46

I use copper pipe on my pcv, just i plumb it into a catch tank :)

Post 653934 by AndysR on 2013-10-19 12:13:12

[QUOTE=T5frankie;653774]so what is this andy? Image[/QUOTE] That is a det pipe, 100 points to Lee. It was quite interesting to find that the car was getting det when using moderate throttle whilst the engine revs were lower down in the rev range. Shows you what a difference a more free flowing intake makes to the way the engine operates and to a certain degree highlights the importance of custom mapping when altering things on the car to improve on standard past the usual exhaust and air filter.

Post 653935 by AndysR on 2013-10-19 12:16:06

[QUOTE=merc85;653770]Cant say anything that hasnt already been said, and for anyone who hasn't seen this car...... you really dont understand what the term MINT means lol ;) Cant wait buddy to get Blacky and Yours together for those pic's ;) (just dont do to many close up's on mine)pmsl[/QUOTE] Thanks Gav, far more complimentary than necessary or than that fiver I promised you earlier will cover.. Lol Definitely looking forward to some photoshoots once I've got it back and cleaned it so that it's up to your standard :)

Post 661267 by AndysR on 2013-11-16 21:52:08

Update time… Been a while since I updated this so thought I had better get it done. So where are we? Well last weekend I went down to see Russ and his family whilst also tying in a quick test drive of the car to see how the new engine and map were doing :) When I say quick it was supposed to be a 10 minute drive but we were out in the car for a good hour, more on that in a bit…. So 1 and ½ years after I last sat behind the wheel I was feeling equally excited and nervous about driving it again, not quite sure what the nerves was all about, I think it was a mixture of worry that I would not being impressed with the car anymore, I hadn’t missed it that much of late tbh, and perhaps there was an element present that I was scared of breaking it…again!! On the other side I was excited to see how the car went and how it performed and drove from cold, having the opportunity of driving it straight from the cold start. So it’s 08:30 on a cold bright sunny Sunday, it’s been raining heavily for the last 2 days but this morning we’ve got blue skies and sunshine. James (my brother), Russ and I head out to the driveway where the car has been parked overnight. Very kindly Russ has offered to clean the car the day before and despite the collection of dirt from his drive home in the rain and the high levels of dew the car is still shining well. As soon as I set eyes on the car again I find an overwhelming level of excitement is suppressing the nervousness. I take the opportunity to have a look at the engine bay for the first time after the build and I’m impressed. The engine bay looks undisturbed despite the heavy surgery and the finish is excellent. I can see my carbon finished engine trims and cambelt cover in the flesh and they complement the freshly rebuilt engine well. My only disappointment is all the cleaning I did myself is now covered away and out of sight but at least I know it’s clean.. lol Image Anyway I jumped into the drivers’ seat and was greeted by this oddly fitting trip reading, also the amount of miles since the engine was rebuilt. Image Simple things I guess? Turn the key and the engine cranks and fires into life without a hint of any change to how I remember it, except of course the ticking has gone! That’s where some similarities end, the first touch of the throttle and I notice an instant urgency about the car that was never there before. The change in the engine’s responsiveness from standstill at light throttle is unbelievable, we move away and drive up the road and two other differences are immediate. With the drivers window open I can hear very slight piston slap, the sort I have become accustom to on cars with race spec pistons, this noise goes as the engine warms from cold. More importantly the gearbox changes gear seamlessly, the Silkoline race spec ATF I’ve opted for has transformed the gearbox. My current company car is fitted with VW’s latest silky smooth 7 speed DSG gearbox so you can imagine my surprise when I find my 110,000 mile 17 year old Volvo is on par, this was a very pleasant surprise indeed, the gearbox on the Volvo has always been what I considered to be nice and smooth I didn’t expect this sort of improvement. Once out on the open road I find the car to feel solid, stiff and sure footed even on wet roads from the night before, all traits of the car I’d forgotten or perhaps become comfortable with when I was driving it but subsequently forgot about when I wasn’t. Still admiring how driveable, smooth but firm the car felt we’d now been out for 20 minutes and the car was safely up to operating temperatures so I started to pick up the pace. The mere prod of the pedal brought the boost in, still essentially being a 15G the car never really suffered from turbo lag but what lag was it’s now almost non existent. The boost comes in earlier, smoother, stronger and now I’m seeing the factory boost gauge going past the horizontal position it had previously rested at with the pre-build custom map, indeed now were pointing at the top of the temperature gauge symbol. It’s safe to say that performance is almost definitely effortless not requiring more than ¾’s throttle to make very decent headway. As pace gathers so does the speed it creates this pace with and by that I mean it seems to accelerate faster the faster you go, it feels like it won’t stop accelerating, something my brother also commented on. Yet despite the cars increased performance the engines’ sound output has quietened slightly, it’s almost as if its generating pace in its stride and sounds like its not even working. Of course you still have the 5 cylinder growl but it’s slightly dampened on how it once was a product perhaps of it’s new found love to rev and accelerate with less time spent labouring? I’m not sure but it’s certainly quieter than it was pre-rebuild/pre-bent rod. That aside WOW my god does it go! It’s been a week since I drove it but I’m still as excited, at the time I wanted to ring people who knew the car and tell them about it but I managed to resist! It’s taken me a week to condense this post down to a reasonable level.. lol One thing however that did become apparent is that the brakes aren’t really up to the job anymore, I’ve always felt that the 302’s with the Ferrodo DS2500 pads were an ample setup for the car. Now the pace of the car has clearly increased the reassuring bit they once had has gone and I find that I’ve lost a little of the confidence I once had in them as a result. The rear brake discs and front brake discs are now showing signs of being warped and I feel it is the time to consider an upgrade. There are several big brake upgrades but I’ve always been fond of the AP set up and I feel this is the set up I shall go for. Being specifically designed and made to go on the Volvo AP have taken into consideration master cylinder size and therefore no other upgrades are necessary and having driven a couple of 850’s with the AP upgrade thankfully the standard pedal feel remains but with added positive confidence inspiring results. In any case with Christmas on the way it will be something for the New Year now and something else to save for. So after spending the best part of an hour on test drive it was a good time to swing into Chichester town centre for a Costa, I did manage to get a couple of shots of the car when we parked so here they are. It’s now grubby again and I’m very much looking forward to detailing it again and getting it back to looking pin sharp again ready to get covered in snow and salt.. lol Image Image There are now just 2 things to sort and I will be finally collecting the car, the first is to refit the splitter and the second is the final touch for the front of the car, and here’s a sneak peak…. Image Yes, the egg crate grille. As you can see I’ve opted for the one with the chrome outer surround really only because I think it looks more like the factory egg crate grilles from the X70 series cars. I’m really fussy when it comes to aftermarket grilles on 850’s and I’ve always maintained original is best but equally I’ve always wondered what an egg crate would look like on the car. Tbh as it stands at the moment I am not a fan, in fact I hate it, and it may not stay but it’s also not finished yet. I’ve bought a brand new XC90 slash and Russ is hopefully going to be able to modify it so that it will fit flush to the grille. The reason for the later slash is that the chrome finish will be new and the later Volvo emblem will complement my wheel centres. Once this is fitted then I will assess the grille and if I like it then it will stay, thankfully the original is still safe and ready to be refitted should I hate it. Also since I’ve had the front splitter fitted whenever I’ve removed it I’ve always hated the look of the car so hopefully with the slash and the lower splitter refitted I’ll like the grille, who knows! Lol Anyway, to summarise I’m again smitten with the way the car drives, it’s silky smooth but devilishly quick, indeed much quicker than before. Boasting more boost in 1st gear and high boost now present in 2nd gear, where as before it only came in from 3rd onwards. The way it picks up from standstill will also give an improved 60ft time so with that and the boost hike it will definitely give an improved ¼ time…. Maybe good for 14 flat or high 13’s however that will have to remain a theory for now, definitely not bad for a lame old auto ;)

Post 661271 by merc85 on 2013-11-16 21:58:56

Hardly lame auto, quicker than before?? Jesus she must go like warp factor 10 lol awesome update buddy cant wait to hook up for some pics

Post 661280 by V70 Graham on 2013-11-16 22:07:01

Great update, glad you've fallen back 'in love' with the car and it's driving as well as it ever has. ps keep me in mind if you really can't get on with the grille lol

Post 661285 by T5frankie on 2013-11-16 22:14:00

Looking good andy for a high miler :funkybana

Post 661289 by M-R-P on 2013-11-16 22:18:14

Nice update Andy. You must be like a pig in poo!

Post 661291 by AndysR on 2013-11-16 22:18:47

[QUOTE=T5frankie;661285]Looking good andy for a high miler :funkybana[/QUOTE] Yeah yeah, it was lower than yours when I got it and it started when I bought it too ;) [QUOTE=V70 Graham;661280]Great update, glad you've fallen back 'in love' with the car and it's driving as well as it ever has. ps keep me in mind if you really can't get on with the grille lol[/QUOTE] Thanks Graham, I'll keep you in mind but the 850 grille doesn't fit the 70 series cars unless your not telling me something ;) [QUOTE=merc85;661271]Hardly lame auto, quicker than before?? Jesus she must go like warp factor 10 lol awesome update buddy cant wait to hook up for some pics[/QUOTE] She goes well, think you'll be impressed, might even let you drive it :)

Post 661293 by V70 Graham on 2013-11-16 22:19:12

Didn't think RT were doing this kind of work anymore, had this from them last week..... [I]Hello Graham Thank you for your enquiry, unfortunately we are no longer carrying out tuning work so could not quote for...... Regards Andrew[/I]

Post 661294 by AndysR on 2013-11-16 22:19:43

[QUOTE=M-R-P;661289]Nice update Andy. You must be like a pig in poo![/QUOTE] Understatement of the century comes to mind Martin... lol

Post 661297 by V70 Graham on 2013-11-16 22:21:25

[QUOTE=AndysR;661291] Thanks Graham, I'll keep you in mind but the 850 grille doesn't fit the 70 series cars unless your not telling me something ;) [/QUOTE] D'oh.....I been up too long lol

Post 661298 by AndysR on 2013-11-16 22:22:56

[QUOTE=V70 Graham;661293]Didn't think RT were doing this kind of work anymore, had this from them last week..... [I]Hello Graham Thank you for your enquiry, unfortunately we are no longer carrying out tuning work so could not quote for...... Regards Andrew[/I][/QUOTE] You're quite correct, they will continue to cater for existing customers however they are not taking on any new customers who are interested in performance modifications. They don't really have the time to do it these days.

Post 661301 by T5frankie on 2013-11-16 22:30:17

[QUOTE=AndysR;661291]Yeah yeah, it was lower than yours when I got it and it started when I bought it too ;) Thanks Graham, I'll keep you in mind but the 850 grille doesn't fit the 70 series cars unless your not telling me something ;) She goes well, think you'll be impressed, might even let you drive it :)[/QUOTE] mine started as soon as i got it mate, only winding you up, mine now has 97k and rising daily

Post 661303 by merc85 on 2013-11-16 22:36:04

[QUOTE=T5frankie;661301]mine started as soon as i got it mate, only winding you up, mine now has 97k and rising daily[/QUOTE] 97k? the shell has, Andy is still running his original block lol mind you i cant talk im runing a 140k shell with a 135k engine with speedo reading 155k lmfao not to mention the box which has done 120k take ur pic lol

Post 661306 by T5frankie on 2013-11-16 22:38:28

[QUOTE=merc85;661303]97k? the shell has, Andy is still running his original block lol mind you i cant talk im runing a 140k shell with a 135k engine with speedo reading 155k lmfao not to mention the box which has done 120k take ur pic lol[/QUOTE] that was my choice mate, and now i have a fresh engine

Post 661308 by merc85 on 2013-11-16 22:39:56

[QUOTE=T5frankie;661306]that was my choice mate, and now i have a fresh engine[/QUOTE] yeah mine were all my choice too lol

Post 661313 by WOODY T5 on 2013-11-16 22:47:00

nice update andy looking as good as ever if not better ;)

Post 661318 by theflyingbrick on 2013-11-16 22:54:26

very nice update mate glad to hear the good news :)

Post 661324 by Kingsford G on 2013-11-16 23:02:37

[QUOTE=merc85;661271]Hardly lame auto, quicker than before?? Jesus she must go like warp factor 10 lol awesome update buddy cant wait to hook up for some pics[/QUOTE] Andy,watch out,he might turn up in his van lol Nice to see her back mate.Are you driving her to the Ace caf?And as Gav said I`d think she goes like a jet plane as she was very fast before too for 225bhp auto:wink:

Post 661339 by AndysR on 2013-11-16 23:20:39

[QUOTE=T5frankie;661301]mine started as soon as i got it mate, only winding you up, mine now has 97k and rising daily[/QUOTE] I know, I've known you long enough now ;) [QUOTE=WOODY T5;661313]nice update andy looking as good as ever if not better ;)[/QUOTE] Thanks Dean :) [QUOTE=Kingsford G;661324]Andy,watch out,he might turn up in his van lol Nice to see her back mate.Are you driving her to the Ace caf?And as Gav said I`d think she goes like a jet plane as she was very fast before too for 225bhp auto:wink:[/QUOTE] Won't be at the Ace in it, I'll be in the other Volvo :) [QUOTE=theflyingbrick;661318]very nice update mate glad to hear the good news :)[/QUOTE] Thanks, think we need to get the Essex meets kick started again ;)

Post 661357 by T5frankie on 2013-11-16 23:37:24

[QUOTE=Kingsford G;661324]Andy,watch out,he might turn up in his van lol Nice to see her back mate.Are you driving her to the Ace caf?And as Gav said I`d think she goes like a jet plane as she was very fast before too for 225bhp auto:wink:[/QUOTE] 240bhp numpty :uglyhamme

Post 661362 by Kingsford G on 2013-11-16 23:41:49

[QUOTE=T5frankie;661357]240bhp numpty :uglyhamme[/QUOTE] My mistake,cheers grandad

Post 661363 by T5frankie on 2013-11-16 23:44:15

[QUOTE=Kingsford G;661362]My mistake,cheers grandad[/QUOTE] yes i am and proud of it :haha:

Post 661393 by munster732 on 2013-11-17 08:39:33

It's always nice to see that level of excitement from a grown man, been a long time coming and looks like it was sooo worth the wait. Really can't wait to see this car in the flesh, might have to be a road trip for a Northerner tho! Sets the bar for the rest of us, and makes my inferiority complex jump back to max lol

Post 661403 by leet5r on 2013-11-17 09:58:31

good update andy , I always look forward to the update as its a reay nice car. some good detail in the update and reminded me of when I jumped back in a 5pot turbo after a yr and a half lol you still using the tt hybrid t28thingy

Post 661419 by smithy on 2013-11-17 10:55:49

Very nice build thread and weldone to Russ at rt mechanics and you for all the hard work you have both put into this car.

Post 661432 by LiamT4 on 2013-11-17 12:24:56

So I take it you won't be selling it now :(

Post 661436 by T5frankie on 2013-11-17 13:37:01

[QUOTE=LiamT4;661432]So I take it you won't be selling it now :([/QUOTE] selling it? seems to me russ owns it now lol

Post 661440 by Kingsford G on 2013-11-17 14:05:46

[QUOTE=T5frankie;661436]selling it? seems to me russ owns it now lol[/QUOTE] How would u feel if that auto beats yr pinky grandadmobil?:haha:

Post 661441 by T5frankie on 2013-11-17 14:15:11

[QUOTE=Kingsford G;661440]How would u feel if that auto beats yr pinky grandadmobil?:haha:[/QUOTE] it wont cos he aint racing it next year lol

Post 661444 by Kingsford G on 2013-11-17 14:21:07

[QUOTE=T5frankie;661441]it wont cos he aint racing it next year lol[/QUOTE] Nor would I if it was mine.

Post 661450 by martybelfastt5 on 2013-11-17 14:52:33

exellent updates andy great to see damien out with new found love:bud:

Post 661506 by T5frankie on 2013-11-17 18:38:13

[quote=kingsford g;661444]nor would i if it was mine.[/quote] you wouldnt anyway

Post 661644 by iancho on 2013-11-18 07:49:26

I'm pleased to read you enjoyed yourself Andy, the car is looking incredible and a very well written write up! :)

Post 662908 by AndysR on 2013-11-23 17:33:14

[QUOTE=munster732;661393]It's always nice to see that level of excitement from a grown man, been a long time coming and looks like it was sooo worth the wait. Really can't wait to see this car in the flesh, might have to be a road trip for a Northerner tho! Sets the bar for the rest of us, and makes my inferiority complex jump back to max lol[/QUOTE] I don't know about setting the bar, the standard of the majority of cars on this forum is something not to be snubbed at but your right I am certainly excited... almost like a child at Xmas... lol [QUOTE=leet5r;661403]good update andy , I always look forward to the update as its a reay nice car. some good detail in the update and reminded me of when I jumped back in a 5pot turbo after a yr and a half lol you still using the tt hybrid t28thingy[/QUOTE] Thanks Lee, yes still running with the T28/15G TT hybrid, I'm thinking of changing my avatar shot to a rather horizontal boost gauge shot... Similar to the style JC Viggen used to have lol [QUOTE=smithy;661419]Very nice build thread and weldone to Russ at rt mechanics and you for all the hard work you have both put into this car.[/QUOTE] Indeed credit where credit is due the standard of work by the team at RT's is high :) [QUOTE=LiamT4;661432]So I take it you won't be selling it now :([/QUOTE] Not this week anyway.. lol [QUOTE=T5frankie;661436]selling it? seems to me russ owns it now lol[/QUOTE] Like hell! I may not have personally carried out much work on the car but I've worked frigging hard to earn the money to get it to that level and it is rightfully mine, no sponsorship deals or bank loans here thanks :) [QUOTE=martybelfastt5;661450]exellent updates andy great to see damien out with new found love:bud:[/QUOTE] Thanks Marty, been following your progress with the T-5R she's looking quite the stunner, bet you can't wait to start driving it again. [QUOTE=iancho;661644]I'm pleased to read you enjoyed yourself Andy, the car is looking incredible and a very well written write up! :)[/QUOTE] Thanks Ian, got a distinction in my Cambridge IT award for doing a mock motoring comparison review between the Sierra 2.8i Ghia X estate and the Volvo 765 GLE, natuarlly the Volvo won of course. Think I may have missed my calling somehow... lol

Post 667051 by AndysR on 2013-12-07 20:39:20

So to bring this thread up to date the grille is now complete and the splitter is on the car, got this last picture through from Russ on Friday :) Image I've also made my decision about the brakes and that is I will be getting the AP's for the front and going with new Volvo rear discs and Ferrodo rear brake pads, this is however something I shall be doing in the new year perhaps March/April time when the weather improves again as I have now collected the car from RT's and have it here at home with me, and what a drive home it was! Despite not experiencing full throttle yet I can confirm it is indeed one very fast car even at 1/2 throttle, in fact I'd go as far as to say of all the cars I've driven to date it's probably the smoothest fast car I have ever driven. The power is relentless from the moment you put your toe down to the moment you take it off, the car is even better on fuel than before and it makes me extremely pleased to say it is actually mine, I can not tell you how happy I am, I feel like a kid on Christmas morning, well well welll worth the wait! :) So to conclude this chapter all that is left to say is a VERY VERY big thank you to Russ and his team for all the hard work and effort that has gone into the build they have definitely surpassed themselves with the build as now having been over the car in my own time the attention to detail is amazing, the car drives the best it has ever driven and despite having had major surgery and having been with them since March the car hasn't even picked up the tiniest of marks. I am so so pleased with your work guys so thanks for all you've done, and thanks for putting up with my nagging and constant questions/added on work requests, guys this car is a testimony to you :)

Post 667053 by Kingsford G on 2013-12-07 20:44:34

I can`t believe you fitted a none stock grill.Looks much better but still can`t believe you fitted one lol

Post 667060 by AndysR on 2013-12-07 21:00:10

[QUOTE=Kingsford G;667053]I can`t believe you fitted a none stock grill.Looks much better but still can`t believe you fitted one lol[/QUOTE] Tbh I opted for the egg crate with the chrome surround as it was the closest to a factory finished grille I could find, when it was fitted initially without the the slash I have to say I hated it but with the slash fitted it's like the grille is complete and tbh I actually prefer it over the standard item by a fair degree, that said I still have the original and there is no danger of it going anywhere or at this point in time back on the car ;)

Post 667061 by martybelfastt5 on 2013-12-07 21:02:55

Looks and sounds awsome well done:Handshake

Post 667072 by Kingsford G on 2013-12-07 21:17:56

[QUOTE=AndysR;667060]Tbh I opted for the egg crate with the chrome surround as it was the closest to a factory finished grille I could find, when it was fitted initially without the the slash I have to say I hated it but with the slash fitted it's like the grille is complete and tbh I actually prefer it over the standard item by a fair degree, that said I still have the original and there is no danger of it going anywhere or at this point in time back on the car ;)[/QUOTE] It does look great mate,good choice and yes the surrounding makes up for the stock set up.

Post 667077 by t5 pete on 2013-12-07 21:31:38

Andy thats one stunning motor and it must be awesome to have her back the grill looks great im in two mind weather to get one for the gul and weather all black or like yours and factory type with chrome, the chrome looks great on dark cars just dont look what it will look like on yellow. Which volvo slash did you end up getting for it.

Post 667080 by AndysR on 2013-12-07 21:43:53

Thanks for the positive comments guy's. The grille slash is from an XC90 I believe from the launch model until around '06 plate ish, there's about 3 mm shaved off the bottom of the slash to allow it to fit inside the chrome section of the grille otherwise it sits just proud of the egg crate section and doesn't fit flush, and for what it is worth I'd still opt for the chrome surround egg crate on a Gul as I'd want as close to factory as possible on a Gul ;)

Post 667092 by M-R-P on 2013-12-07 22:23:33

From hearing, in your own words, last week, just how well it goes, I could tell you're pleased with it Andy. I dread to think of the total bill for the work but I'm sure it's worth it. Proper pleased for ya mate :beer:

Post 667097 by AndysR on 2013-12-07 22:30:36

[QUOTE=M-R-P;667092]From hearing, in your own words, last week, just how well it goes, I could tell you're pleased with it Andy. I dread to think of the total bill for the work but I'm sure it's worth it. Proper pleased for ya mate :beer:[/QUOTE] I try not to think about it, but to give him his due the bill was very reasonable for the work that was carried out, was it that obvious I was pleased? You should see me now... :)

Post 667100 by M-R-P on 2013-12-07 22:35:15

Cheshire cat? :D

Post 667102 by AndysR on 2013-12-07 22:37:00

[QUOTE=M-R-P;667100]Cheshire cat? :D[/QUOTE] Not a patch on me right now ;) lol

Post 667104 by M-R-P on 2013-12-07 22:40:22

[QUOTE=AndysR;667102]Not a patch on me right now ;) lol[/QUOTE] I've been like that since the remap. The ETM failing was a brief "blip" but still grinning :)

Post 667112 by AndysR on 2013-12-07 22:50:38

[QUOTE=M-R-P;667104]I've been like that since the remap. The ETM failing was a brief "blip" but still grinning :)[/QUOTE] It's great isn't it :)

Post 667119 by M-R-P on 2013-12-07 22:54:42

[QUOTE=AndysR;667112]It's great isn't it :)[/QUOTE] You must be like a pig in poo!

Post 667120 by AndysR on 2013-12-07 22:56:08

[QUOTE=M-R-P;667119]You must be like a pig in poo![/QUOTE] lol without the smell :)

Post 667142 by T5frankie on 2013-12-07 23:29:13

[QUOTE=AndysR;667060]Tbh I opted for the egg crate with the chrome surround as it was the closest to a factory finished grille I could find, when it was fitted initially without the the slash I have to say I hated it but with the slash fitted it's like the grille is complete and tbh I actually prefer it over the standard item by a fair degree, that said I still have the original and there is no danger of it going anywhere or at this point in time back on the car ;)[/QUOTE] thats what i want for mine what slash did you use?

Post 667144 by AndysR on 2013-12-07 23:30:58

[QUOTE=T5frankie;667142]thats what i want for mine what slash did you use?[/QUOTE] As below from eariler ;) [QUOTE=AndysR;667080]Thanks for the positive comments guy's. The grille slash is from an XC90 I believe from the launch model until around '06 plate ish, there's about 3 mm shaved off the bottom of the slash to allow it to fit inside the chrome section of the grille otherwise it sits just proud of the egg crate section and doesn't fit flush, and for what it is worth I'd still opt for the chrome surround egg crate on a Gul as I'd want as close to factory as possible on a Gul ;)[/QUOTE]

Post 667149 by T5frankie on 2013-12-07 23:32:56

[QUOTE=AndysR;667144]As below from eariler ;)[/QUOTE] i want a slash on mine but it will have to be black

Post 667152 by merc85 on 2013-12-07 23:34:48

[QUOTE=T5frankie;667149]i want a slash on mine but it will have to be black[/QUOTE] Well i aint weeing on mine, thats just wrong no matter what the colour lol

Post 667154 by AndysR on 2013-12-07 23:36:19

[QUOTE=T5frankie;667149]i want a slash on mine but it will have to be black[/QUOTE] Why not just transfer the slash over from your original grille if you want to keep with the black badge?

Post 667155 by AndysR on 2013-12-07 23:37:06

[QUOTE=T5frankie;667149]i want a slash on mine but it will have to be black[/QUOTE] [QUOTE=merc85;667152]Well i aint weeing on mine, thats just wrong no matter what the colour lol[/QUOTE] Yeah you leave the car to pee all over things don't you, albeit other cars ;)

Post 667157 by merc85 on 2013-12-07 23:38:35

[QUOTE=AndysR;667155]Yeah you leave the car to pee all over things don't you, albeit other cars ;)[/QUOTE] i gave my wife a Golden shower Once, but hell i wouldnt do that to my car lol

Post 667159 by AndysR on 2013-12-07 23:39:30

[QUOTE=merc85;667157]i gave my wife a Golden shower Once, but hell i wouldnt do that to my car lol[/QUOTE] How is she still your wife! lol

Post 667161 by T5frankie on 2013-12-07 23:41:09

[QUOTE=AndysR;667154]Why not just transfer the slash over from your original grille if you want to keep with the black badge?[/QUOTE] it dont fit right mate

Post 667164 by AndysR on 2013-12-07 23:41:53

[QUOTE=T5frankie;667161]it dont fit right mate[/QUOTE] Really? Gav's does what grille have you got? The IPD one?

Post 667165 by merc85 on 2013-12-07 23:42:19

[QUOTE=AndysR;667159]How is she still your wife! lol[/QUOTE] ive got a big **** lol

Post 667169 by T5frankie on 2013-12-07 23:44:05

[QUOTE=merc85;667165]ive got a big **** lol[/QUOTE] what car? lol

Post 667170 by M-R-P on 2013-12-07 23:44:13

[QUOTE=merc85;667165]ive got a big [COLOR="#FF0000"]van[/COLOR] lol[/QUOTE] Fixed that for you mate

Post 667180 by merc85 on 2013-12-07 23:49:22

[QUOTE=M-R-P;667170]Fixed that for you mate[/QUOTE] seriously bud my berlingo aint that big tho lol

Post 667183 by AndysR on 2013-12-07 23:50:51

[QUOTE=merc85;667180]seriously bud my berlingo aint that big tho lol[/QUOTE] Plus it runs on LPG and no girl likes a cheapskate ;)

Post 667193 by merc85 on 2013-12-07 23:59:42

[QUOTE=AndysR;667183]Plus it runs on LPG and no girl likes a cheapskate ;)[/QUOTE] errr my wife's from clacton so there is always a exception to the rule lol

Post 667198 by M-R-P on 2013-12-08 00:06:20

[QUOTE=merc85;667193]errr my wife's from clacton so there is always a exception to the rule lol[/QUOTE] people get born in clackton? bloody hell, I thought it was a refugee camp for Londoners...

Post 667200 by T5frankie on 2013-12-08 00:07:29

[QUOTE=M-R-P;667198]people get born in clackton? bloody hell, I thought it was a refugee camp for Londoners...[/QUOTE] concentration camp for colchestonians

Post 667202 by merc85 on 2013-12-08 00:08:45

[QUOTE=T5frankie;667200]concentration camp for colchestonians[/QUOTE] Kingsford visited clacton once lol

Post 667206 by T5frankie on 2013-12-08 00:10:50

[QUOTE=merc85;667202]Kingsford visited clacton once lol[/QUOTE] and now he is stuck ther, no wonder he don't get to any meets lol

Post 667215 by AndysR on 2013-12-08 00:26:43

[QUOTE=T5frankie;667206]and now he is stuck ther, no wonder he don't get to any meets lol[/QUOTE] Now now, he made it to the Ace Cafe meet, don't remember seeing you there ;)

Post 667235 by T5frankie on 2013-12-08 09:21:42

[QUOTE=AndysR;667215]Now now, he made it to the Ace Cafe meet, don't remember seeing you there ;)[/QUOTE] i was at work, and i have an oil leak mate, the back end of the car is covered in it

Post 667271 by AndysR on 2013-12-08 10:51:09

[QUOTE=T5frankie;667235]i was at work, and i have an oil leak mate, the back end of the car is covered in it[/QUOTE] Oh, doesn't sound good. Any ideas where it's coming from? Must be quite substantial if the back of the car is coated :(

Post 667273 by T5frankie on 2013-12-08 10:55:03

[QUOTE=AndysR;667271]Oh, doesn't sound good. Any ideas where it's coming from? Must be quite substantial if the back of the car is coated :([/QUOTE] under the intake manifold somewhere, ill take it off when i get the other one mobile again

Post 667990 by Wobbly Dave on 2013-12-10 18:18:35

Caution on the APs - the rotors have very little wear in them and are expensive to replace. Unless you plan to do loads of track days - a pad upgrade and 302s is by far the most sensible way, IMHO.

Post 668503 by AndysR on 2013-12-11 23:17:22

[QUOTE=Wobbly Dave;667990]Caution on the APs - the rotors have very little wear in them and are expensive to replace. Unless you plan to do loads of track days - a pad upgrade and 302s is by far the most sensible way, IMHO.[/QUOTE] I was aware of the small wear tollerances for the discs and have talked myself into that as I'm not really a high mileage user, brakes wise I've already got braided lines, 302 Volvo front discs and Ferrodo DS2500's which were really good, I think a combination of the car being stood for a while unused and some hard work has seen the better of the current set up and I've always wanted AP's so I thought why not do the swap now rather than waste the money on new Volvo discs and Ferrodos to then either still find them to not be up to the job or remove them again in the not to distant future when I do eventually upgrade the the AP's anyway... That's my guy logic and yes I know some of it isn't solid.. Lol [QUOTE=T5frankie;667273]under the intake manifold somewhere, ill take it off when i get the other one mobile again[/QUOTE] Fingers crossed it's not a difficult one of source and resolve :)

Post 690368 by bonelorry on 2014-02-19 22:16:09

How is this fine vehicle doing and yourself Andy, Been a few months since I last posted on here!

Post 690373 by AndysR on 2014-02-19 22:44:31

[QUOTE=bonelorry;690368]How is this fine vehicle doing and yourself Andy, Been a few months since I last posted on here![/QUOTE] Hi Simon, I've done around 400 miles in it since getting the car back, not a vast amount I know but I rarely get the time (when the weather is nice enough to warrant) to drive it as I'm either at work or elsewhere that I wouldn't want to drive the car to and park it. Beginning to wonder if it's worth the expense of having it, then I drive it and I think of that's why... Lol Did have a very brief detail session on it, thoughts per below link? http://www.vpcuk.org/forums/showthread.php?54388-Brief-detail-session-with-the-850R-) Looking forward to going serious on it when the summer comes and taking it to the ring on holiday in August. I maybe possibly considering letting it go next year depending on how much I actually use it this year... We shall see, I will still be fitting the AP brake upgrade to it first though as the brakes are dire...! Lol How's things with you? Missing the T-5R?

Post 690379 by Pliskin on 2014-02-19 23:15:11

Oh my, " I maybe possibly considering letting it go next year". I am covertly redirecting funds from the grandkids inheritance funds as we speak..............

Post 690419 by Jamest5r on 2014-02-20 08:42:08

[QUOTE=Pliskin;690379]Oh my, " I maybe possibly considering letting it go next year". I am covertly redirecting funds from the grandkids inheritance funds as we speak..............[/QUOTE] I'm in the queue for this as well lol

Post 690456 by bonelorry on 2014-02-20 12:30:24

[QUOTE=AndysR;690373]Hi Simon, I've done around 400 miles in it since getting the car back, not a vast amount I know but I rarely get the time (when the weather is nice enough to warrant) to drive it as I'm either at work or elsewhere that I wouldn't want to drive the car to and park it. Beginning to wonder if it's worth the expense of having it, then I drive it and I think of that's why... Lol Did have a very brief detail session on it, thoughts per below link? http://www.vpcuk.org/forums/showthread.php?54388-Brief-detail-session-with-the-850R-) Looking forward to going serious on it when the summer comes and taking it to the ring on holiday in August. I maybe possibly considering letting it go next year depending on how much I actually use it this year... We shall see, I will still be fitting the AP brake upgrade to it first though as the brakes are dire...! Lol How's things with you? Missing the T-5R?[/QUOTE] Firstly I apologise I have just gone back a few pages on VOC and seen the engine build and recent work. I had not seen that little lot last night! Your car looks as good as ever Andy, A real credit to you. I am fine thanks, I keep in touch with the chap who bought the T5R and will be popping up to his house at some point soon so will see the car again. Ofcourse I miss the car it was a once in a lifetime ownership, I doubt there are many about that good nowadays. I am keeping busy, I have recently purchased my next project a rare low mileage Saab 9-3 Viggen coupe which I have already lavished many hours and monies at. I am considering making a project thread on here if you guys will allow a non Volvo ;)

Post 690503 by LiamT4 on 2014-02-20 19:05:43

[QUOTE=Jamest5r;690419]I'm in the queue for this as well lol[/QUOTE] get in line mate.................behind me ;)

Post 690505 by Nealevo on 2014-02-20 19:09:05

[QUOTE=LiamT4;690503]get in line mate.................behind me ;)[/QUOTE] AND me......

Post 690506 by T5frankie on 2014-02-20 19:09:25

not me lol

Post 690510 by Jamest5r on 2014-02-20 19:25:44

[QUOTE=LiamT4;690503]get in line mate.................behind me ;)[/QUOTE] [QUOTE=Nealevo;690505]AND me......[/QUOTE] Sod off both of you lol

Post 690511 by LiamT4 on 2014-02-20 19:27:40

Its an auto, so i don't know why either of you two want it???? lol

Post 690521 by Nealevo on 2014-02-20 20:36:54

[QUOTE=LiamT4;690511]Its an auto, so i don't know why either of you two want it???? lol[/QUOTE] so i can manual convert it.

Post 690565 by Pliskin on 2014-02-20 22:53:44

[QUOTE=Nealevo;690505]AND me......[/QUOTE] I can see I will have to buy a new box of shotgun cartridges..........

Post 690589 by The Flying Moose on 2014-02-21 02:40:52

If I cant have it nobody can! If he ever lists it and I'm not at the top of it Ill first check Andy has a value agreed insurance policy then buy a clapped out Opel Mantra and crash into it in such a way I am not harmed and the car is written off! ;)

Post 690591 by bonelorry on 2014-02-21 07:03:53

I think if Andy does decide to sell then it will have to go to the person that will give it the best home and treats it as Andy does rather than someone who just has the money and runs it without keeping up with the high level of maintenance/Cleanliness. I have seen many GOOD quality cars on various forums fall into the hands of people that have not got a clue and subsequently these cars end up ruined. This car is without a doubt one of the best 850s in the UK and needs a good home, It wont be me though as Im not on the list and I decided I am never going to buy another 850 after owning the Gul that was my last fling with an 850. I will expect this car to be in the £5000 territory, Worth every penny IMO.

Post 690611 by Jamest5r on 2014-02-21 09:27:07

Easy 5k I'd pay that for it

Post 690644 by Jim S70R on 2014-02-21 11:58:47

:nono: Your all forgetting something........ME lol. I'm family so should be at the start of this list and I might want it for myself to start my own Volvo collection :duck: But I am hoping that he keeps it for atleast alittle while longer to get the enjoyment out of it

Post 690774 by LiamT4 on 2014-02-21 21:07:12

[QUOTE=bonelorry;690591]I will expect this car to be in the £5000 territory, Worth every penny IMO.[/QUOTE] [QUOTE=Jamest5r;690611]Easy 5k I'd pay that for it[/QUOTE] I've already offered him 5k lol

Post 690941 by AndysR on 2014-02-22 12:41:24

Lol, all this from my previous post... At least when I do sell I can pick and choose who the new owner is going to be :)

Post 691516 by GregE102 on 2014-02-24 20:20:45

[QUOTE=AndysR;690941]Lol, all this from my previous post... At least when I do sell I can pick and choose who the new owner is going to be :)[/QUOTE] Sorry to hear your thinking of selling it Andy but it is good to see it back on the road, it was good to have a read and catch up on your thread! I would just say before you buy a set AP for Astronomical money see if you can get hold of Steadman I think he lives out your way he is using 302's with carbotech XP8s in! Yes they squeal from cold but my god do they work well! Also have you thought about a Brembo Kit with S60R front disks they last so much longer than the AP's I run Brembos with DS2500 and after 2 years of track days and road use they are still ok? don't ask me how? I do how ever have Brembo 4 pots all round with DS2500's so that may have something to do with it? But glad your up and running! Cheers Greg

Post 691731 by AndysR on 2014-02-25 21:03:57

Don't worry Greg I'm not selling just yet, have heard mixed reports about the wear on the AP's but I've always wanted AP's and tbh having driven 2 cars with AP's fitted it's something I need to do.. The set up I'll go for will be AP's with DS2500 pads on the front and standard rear volvo set up with DS2500 rear pads. Don't worry there was plenty of man maths applied :)

Post 691748 by JUDGENINJA on 2014-02-25 21:20:59

[QUOTE=GregE102;691516]Sorry to hear your thinking of selling it Andy but it is good to see it back on the road, it was good to have a read and catch up on your thread! I would just say before you buy a set AP for Astronomical money see if you can get hold of Steadman I think he lives out your way he is using 302's with carbotech XP8s in! Yes they squeal from cold but my god do they work well! Also have you thought about a Brembo Kit with S60R front disks they last so much longer than the AP's I run Brembos with DS2500 and after 2 years of track days and road use they are still ok? don't ask me how? I do how ever have Brembo 4 pots all round with DS2500's so that may have something to do with it? But glad your up and running! Cheers Greg[/QUOTE] You must be gentle on your brakes... I usually go through a set every year!

Post 701920 by AndysR on 2014-04-08 19:54:40

Little update, done just over 1,500 miles since I've got the car back so have decided to have the engine and autobox oils changed again, yes very early but I want them done before I take the car to the Ring.. Also going to have the AP's fitted to the front and have the rear brakes overhauled at the same time, a few other small bits to be done like new wipers and I'll get the brake reservoir replaced while the brakes are in bits as it's looking very discoloured next to the new coolant header tank... Anyway before that happens towards the end of the month one thing that has been bugging me is the bonnet, from a distance it looks fine but up close it's littered with chips and scratches which has really been highlighted since I had the bumpers repainted before the engine was done... So that's in the bodyshop at the moment having the bonnet sorted :) Stripped waiting for bonnet to be removed.. Chips not evident in this shot.. Image Close up showing the chips clearly... Image Bonnet off.. Image Work in progress as of end of play today :) Image Will update with more pictures as things progress :)

Post 701932 by Nealevo on 2014-04-08 20:18:28

Just had my APs fitted mate, can't wait to drive it and test them.

Post 701935 by merc85 on 2014-04-08 20:22:50

[QUOTE=Nealevo;701932]Just had my APs fitted mate, can't wait to drive it and test them.[/QUOTE] There flippen awesome mate lol

Post 701936 by merc85 on 2014-04-08 20:23:39

[QUOTE=AndysR;701920]Little update, done just over 1,500 miles since I've got the car back so have decided to have the engine and autobox oils changed again, yes very early but I want them done before I take the car to the Ring.. Also going to have the AP's fitted to the front and have the rear brakes overhauled at the same time, a few other small bits to be done like new wipers and I'll get the brake reservoir replaced while the brakes are in bits as it's looking very discoloured next to the new coolant header tank... Anyway before that happens towards the end of the month one thing that has been bugging me is the bonnet, from a distance it looks fine but up close it's littered with chips and scratches which has really been highlighted since I had the bumpers repainted before the engine was done... So that's in the bodyshop at the moment having the bonnet sorted :) Stripped waiting for bonnet to be removed.. Chips not evident in this shot.. Image Close up showing the chips clearly... Image Bonnet off.. Image Work in progress as of end of play today :) Image Will update with more pictures as things progress :)[/QUOTE] Its gonna be Showroom finish soon mate ;)

Post 701941 by AndysR on 2014-04-08 20:31:20

[QUOTE=Nealevo;701932]Just had my APs fitted mate, can't wait to drive it and test them.[/QUOTE] Trust me it will be worth the wait, driven a few AP equipped 850's now and the feed back through the brake pedal is fantastic, can't wait to have mine fitted, that and the current setup is quite frankly shocking now! Lol What colour callipers did you opt for in the end as I know you were considering a colour change when we spoke about it at the RR day... [QUOTE=merc85;701936]Its gonna be Showroom finish soon mate ;)[/QUOTE] Doubtful, but thank you for the optimistic thoughts... Lol

Post 701948 by Nealevo on 2014-04-08 20:38:01

Had them changed to red in the end, but at a hefty cost, (£400)didn't realise it was such a big job to paint them, but ive been told they look good. I opted for standard AP pads as i doubt it will go on a track, and i put in some race brake fluid, courtesy of work ;)

Post 701969 by AndysR on 2014-04-08 21:14:33

[QUOTE=Nealevo;701948]Had them changed to red in the end, but at a hefty cost, (£400)didn't realise it was such a big job to paint them, but ive been told they look good. I opted for standard AP pads as i doubt it will go on a track, and i put in some race brake fluid, courtesy of work ;)[/QUOTE] Ah right so you opted for red that's bound to look good against the colour of the car too! Yes if done correctly the calipers are stripped right down prepared and painted with a specific paint type. I've been looking into do this as well, the standard AP colours are red, yellow or black. I don't want the red or yellow as they're a little too loud compared to the cars colour and black isn't obvious enough so I'm thinking about going silver with the AP racing lettering in black.. It's a change from the gold I've currently got but I think it would be a little Nissan 350Z if I have the AP's redone in gold so that's when I felt silver would look good, and it's the colour that Volvo use for the late R's so a gentle nod to the later car? Will have the rear calipers stripped and professionally redone on silver to match I think :) Pads wise I'm going with DS2500's and will get then for the front an rear as I think it would be nice to have the matching pads front and rear?

Post 701995 by Jamest5r on 2014-04-08 21:56:38

Glad to see your taking care of my future car :)

Post 702166 by AndysR on 2014-04-09 20:50:50

Lol @ you James... No major updates, when I checked in they were just about to paint the bonnet and headlight panels so by now should be in paint :) How it looked waiting for paint in the oven :) Image Image Image Fingers crossed should be able to get some shots of the painted finish :)

Post 703505 by AndysR on 2014-04-15 00:22:22

Out the oven painted awaiting a polish, hoping to get some shots of it fitted on the car tomorrow :) Image Image In fill panels :) Image Finish is really good, looking forward to seeing it back on the car, had loads of compliments from vistors to the bodyshop whilst it's been in, must be doing something right... Lol

Post 703520 by V70 Graham on 2014-04-15 08:07:24

That does look nice Andy, should look even better polished.

Post 703771 by AndysR on 2014-04-15 22:02:50

Thanks Graham, it's now polished and on the car, had to get the wing tops done as well to blend but it's come out well, just waiting on the final polishing of the headlight panels then I can refit it all, clean it and take some pictures to bore everyone, I've also had a step in the right direction about another "change" I'm going to be making to the car, all will hopefully be revealed soon once final testing is done, no it's not a manual conversion but I think it's tasteful and I'm sure you'll approve :)

Post 703776 by no1tosh on 2014-04-15 22:08:27

that looks like a good finish on that bonnet, very nice :)

Post 703787 by theflyingbrick on 2014-04-15 22:17:33

looks like a decent job there andy I bet your pleased,and your new plans sound interesting as well :)

Post 704293 by AndysR on 2014-04-18 11:06:50

Well got the car back from the bodyshop last night and refitted the sound deadening, grille washers, wipers etc and it's looking miles better. Needs cleaning as I told then not to bother as I have my own methods. Will stick some pictures up over the weekend once clean :)

Post 704316 by The Flying Banana on 2014-04-18 13:19:37

i always liked my APs ...was quietly satisfying seeing them peek out !!!

Post 704591 by AndysR on 2014-04-19 14:12:17

Brakes look smart through the wheels don't they FB! Just finished washing the car, will get a couple of pictures up in a bit but it's looking much better without a front full of stone chips :)

Post 704639 by AndysR on 2014-04-19 18:11:01

So a couple of shots, camera phone so apologies if the quality doesn't come out any good... Image Image Image Image New headlight wiper blades and wiper arms on order because on removal I realised how shocking the condition that they were in, wiper arms have rotted to excess, was a shame refitting them but I'd rather it was all complete than half assembled...

Post 704642 by Jamest5r on 2014-04-19 18:20:22

Nearly ready to sell now then lol :)

Post 704654 by merc85 on 2014-04-19 18:46:29

Looks the nutts , as usual :)

Post 708404 by AndysR on 2014-05-03 18:46:22

So in an effort to finish the car to half decent level for JamesT5R when he buys it I've decided it's time to attack the brakes. So down to RT's and off with the current now rather poor 302's, managed to source myself some very very good barely used AP's Image Image Image But not happy with the colouring of the AP calipers I've decided I'm going to get them professionally repainted. I contemplated my options and I've decided as a gentle nod to the later models and in the interests of maintaining the factory upgrade/subtle look that I've always favoured I bought a phase 2 V70R/S60R rear caliper. The reason for this is I will be sending it off with the AP calipers so they can colour match the caliper to Volvo's own colour choice and the AP Racing lettering on the AP caliper will be matched to the colour of the "R" on the Volvo/Brembo caliper. Image Then testing with a cheap locally sourced universal Ripspeed 10 mm wheel spacer I was quite pleased to see that the Brembo rear brakes from an S60R/V70R fit inside the 17" 850R volan, thankfully arch clearance is still fine so I've ordered another R rear caliper, discs, pads, shoes springs brackets etc for the conversion and some hubcentric H&R spacers and and H&R extended wheel bolts from IPD USA and they should be here next week. Image The plan is to send the AP's off for paint after the bank holiday and I've be promised a 3-4 working day turn around including transit time.. Thought that was really good tbh.. Whilst the brakes at the wheel end are being done I've decided to get a new brake reservoir and master cylinder as I think with all the brake work being done at the other end it would be nice to have the pedal end all fresh as possible.. That's my man logic coming through there.. Lol Image Image Image Something I've always wanted, purely because I knew it was possible, is a remote for the SC-805, and after much research I found the part number of a remote which I suspected to work, special order from Sweden it was mine even if it didn't work but I thought sod it and took a flier, well it turned up and it only bleeding works, so that's me extremely happy :) Image Also having had the alloys refurbed getting on 7 years ago I've noticed that they're just starting to bubble around the wheel caps and valves on a few of them so I'll be getting them refurbished again while they're off and when the spacers arrive from the states I'll get the edges of those, the parts that don't touch the hub or wheels, colour coded to match the wheels so they blend in and don't stick out like a sore thumb. So that's where I'm at currently, more news as the updates come through from the brake painters and RT's, thanks for reading :)

Post 708409 by merc85 on 2014-05-03 18:56:15

Its your pure attention to detail mate thats makes your car clearly stand out from all other's. And im sure would certainly Clear up in a BKV competition :) Oh and all that Power to lol ;)

Post 708416 by LiamT4 on 2014-05-03 19:07:47

As i've now spent all my money, i think you should keep it a while longer.............18 months should do ;)

Post 708418 by stribo on 2014-05-03 19:08:43

Wowsers, those AP brakes look the business, you'll be able to stop on a sixpence.

Post 708419 by merc85 on 2014-05-03 19:09:44

[QUOTE=stribo;708418]Wowsers, those AP brakes look the business, you'll be able to stop on a sixpence.[/QUOTE] you can lol ;)

Post 708422 by T5frankie on 2014-05-03 19:15:19

[QUOTE=merc85;708419]you can lol ;)[/QUOTE] you wont be able to get up enough speed for those brakes gav lol

Post 708424 by merc85 on 2014-05-03 19:19:46

[QUOTE=T5frankie;708422]you wont be able to get up enough speed for those brakes gav lol[/QUOTE] fpmsl your probably right! baby 15g and standard airbox OMG! lol she's ok to three figures but deffo misses the legs Blacky had that just pulled and pulled all the way off the clock lol

Post 708426 by T5frankie on 2014-05-03 19:22:21

[QUOTE=merc85;708424]fpmsl your probably right! baby 15g and standard airbox OMG! lol she's ok to three figures but deffo misses the legs Blacky had that just pulled and pulled all the way off the clock lol[/QUOTE] i take it its mapped?

Post 708428 by LiamT4 on 2014-05-03 19:24:40

[QUOTE=merc85;708424]fpmsl your probably right! baby 15g and standard airbox OMG! lol she's ok to three figures but deffo misses the legs Blacky had that just pulled and pulled all the way off the clock lol[/QUOTE] Its because its only 4spd. The gearing is so tall, that once past 100mph, it noticeably slows. When i had the mbc on, it really made it pull much better in 3rd and 4th, just a shame it was slower on the strip........and would have killed the engine pretty quick lol

Post 708429 by merc85 on 2014-05-03 19:25:16

[QUOTE=T5frankie;708426]i take it its mapped?[/QUOTE] Yes bud but by who or what i aint gotta a clue, its really progressive. But simply slow lol if i had to guess at the power id say around 255 - 259 bhp

Post 708433 by T5frankie on 2014-05-03 19:35:35

[QUOTE=merc85;708429]Yes bud but by who or what i aint gotta a clue, its really progressive. But simply slow lol if i had to guess at the power id say around 255 - 259 bhp[/QUOTE] tighten that actuator lol

Post 708549 by martybelfastt5 on 2014-05-03 21:43:10

great updates!

Post 708575 by Jamest5r on 2014-05-03 22:35:46

Nice :) keep it up mate

Post 708578 by volvokid on 2014-05-03 22:41:05

Loving the remote Andy! Care to post the on and price? Oh I changed the wiper arms on my P2 a year ago and you can already see aging on them. Are you selling the car?

Post 708582 by V70 Graham on 2014-05-03 22:45:12

Nice update Andy, loooove those brakes.

Post 708585 by LiamT4 on 2014-05-03 22:49:27

[QUOTE=volvokid;708578] Are you selling the car?[/QUOTE] I don't think he is, just a queue of people that want to buy it lol

Post 708590 by volvokid on 2014-05-03 22:54:47

Haha I didn't think so , I hope he doesn't. He is a man after my heart when it comes to attention to detail. I wish I could do all this stuff to my cars lol. Its a single mans game this unless your minted.

Post 708595 by Wobbly Dave on 2014-05-03 23:01:12

hope you have fun with your brake overhaul.

Post 708776 by AndysR on 2014-05-04 15:58:22

[QUOTE=merc85;708409]Its your pure attention to detail mate thats makes your car clearly stand out from all other's. And im sure would certainly Clear up in a BKV competition :) Oh and all that Power to lol ;)[/QUOTE] Lol, I've been to BKV, it's not standard enough to win one of their competitions ;) [QUOTE=LiamT4;708416]As i've now spent all my money, i think you should keep it a while longer.............18 months should do ;)[/QUOTE] Suggestion noted... Lol [QUOTE=stribo;708418]Wowsers, those AP brakes look the business, you'll be able to stop on a sixpence.[/QUOTE] With the help of the S60R Brembos as well I think you maybe right :) [QUOTE=T5frankie;708422]you wont be able to get up enough speed for those brakes gav lol[/QUOTE] I can ;) [QUOTE=LiamT4;708428]Its because its only 4spd. The gearing is so tall, that once past 100mph, it noticeably slows. When i had the mbc on, it really made it pull much better in 3rd and 4th, just a shame it was slower on the strip........and would have killed the engine pretty quick lol[/QUOTE] You be surprised how thankful you can be that they have tall gears once you've made alterations in the right places to the power delivery ;) [QUOTE=martybelfastt5;708549]great updates![/QUOTE] Thanks Marty, love how yours is coming along, have been watching with keen interest :) [QUOTE=Jamest5r;708575]Nice :) keep it up mate[/QUOTE] Lol, you would say that ;) [QUOTE=volvokid;708578]Loving the remote Andy! Care to post the on and price? Oh I changed the wiper arms on my P2 a year ago and you can already see aging on them. Are you selling the car?[/QUOTE] Yeah well at least they're new now, the trims on the roof were changed a few years ago and they've started to show signs of age, not in a detracting from the look sort of a way but you can see the colour change slightly as I knew how they looked when new.. Remote wise it's the RC-825 which is designed to work with the SC-901 as you should have in your Saffy, I originally wanted the S90 Royalle remote but that one is discontinued.. I'll dig the part number out again and let you know, cost wise it was around £48.00 plus the dreaded... [QUOTE=V70 Graham;708582]Nice update Andy, loooove those brakes.[/QUOTE] Thanks Graham, with your standards that comment means a lot :) [QUOTE=LiamT4;708585]I don't think he is, just a queue of people that want to buy it lol[/QUOTE] Not this year, probably next year as in all honestly I'm getting the urge for a 996 turbo :) [QUOTE=Wobbly Dave;708595]hope you have fun with your brake overhaul.[/QUOTE] Thanks Dave, can't wait to see the finished results from the painters :)

Post 710480 by AndysR on 2014-05-10 11:53:05

Not much to report, brakes are boxed and awaiting collection by courier to go for repaint, however wheels are back from refurb.. What do you guys think :) Image Lol, only joking they're still away and these are temporary donor wheels... It's amazing how a set of wheels can change the look of a car I think the car looks like a dog... Pmsl

Post 710481 by merc85 on 2014-05-10 11:57:55

nice ..... pmsl

Post 710493 by martybelfastt5 on 2014-05-10 13:04:25

they just look wrong on there lol.......saying that i have seen a few 850s that suited them but.....yours aint one of them:lol:

Post 710506 by AndysR on 2014-05-10 14:27:35

[QUOTE=martybelfastt5;710493]they just look wrong on there lol.......saying that i have seen a few 850s that suited them but.....yours aint one of them:lol:[/QUOTE] Agreed! Those wheels in anthracite on JamesT5R's red estate look really nice but they really don't work on mine...

Post 710508 by Jamest5r on 2014-05-10 14:41:23

[QUOTE=AndysR;710506]Agreed! Those wheels in anthracite on JamesT5R's red estate look really nice but they really don't work on mine...[/QUOTE] It's not red it's burgundy lol :) Image But pegs look better :) Image

Post 710659 by AndysR on 2014-05-10 21:00:28

[QUOTE=Jamest5r;710508]It's not red it's burgundy lol :) Image But pegs look better :) Image[/QUOTE] Call it what you will but 418 was officially named by Volvo as "RED pearlescent metallic" not Burgundy :) Torn on the wheels, I personally always loved that car with the anthracite Canisto's but now I've seen the picture directly below with the Pegs..... Still love that car, one quick motor for the mods, hope it's being loved and looked after :)

Post 710661 by Kingsford G on 2014-05-10 21:02:44

[QUOTE=AndysR;710480]Not much to report, brakes are boxed and awaiting collection by courier to go for repaint, however wheels are back from refurb.. What do you guys think :) Image Lol, only joking they're still away and these are temporary donor wheels... It's amazing how a set of wheels can change the look of a car I think the car looks like a dog... Pmsl[/QUOTE] I thought its the Bricks(Lee) car for a minute lol

Post 710662 by merc85 on 2014-05-10 21:03:54

[QUOTE=Kingsford G;710661]I thought its the Bricks(Lee) car for a minute lol[/QUOTE] his got a nice set of comets now mate ;)

Post 710664 by AndysR on 2014-05-10 21:05:56

[QUOTE=merc85;710662]his got a nice set of comets now mate ;)[/QUOTE] I wonder where they came from :) [QUOTE=Kingsford G;710661]I thought its the Bricks(Lee) car for a minute lol[/QUOTE] No definitely mine, I have to say with the silver wheels it does make the car look cleaner if that makes sense?

Post 710668 by AndysR on 2014-05-10 21:10:16

Oh forgot to add for Volvokid and anyone else interested the remote part number is 3533715-3 and to recap it's an RC-825 remote. To confirm it works with the SC-805 headunit and I suspect will work with the SC-801 and SC-901, If anyone is interested I can test it on my brothers SC-901 when I get the car back and I'm sure Gav won't mind me testing it on his SC-801 :)

Post 710676 by stribo on 2014-05-10 21:32:58

[QUOTE=AndysR;710668]Oh forgot to add for Volvokid and anyone else interested the remote part number is 3533715-3 and to recap it's an RC-825 remote. To confirm it works with the SC-805 headunit and I suspect will work with the SC-801 and SC-901, If anyone is interested I can test it on my brothers SC-901 when I get the car back and I'm sure Gav won't mind me testing it on his SC-801 :)[/QUOTE] Can't you reach the stereo from the drivers seat then? :hidesbehi

Post 710729 by Kingsford G on 2014-05-10 23:02:22

[QUOTE=AndysR;710664] I have to say with the silver wheels it does make the car look cleaner if that makes sense?[/QUOTE] The darker ones make it look meaner:biggrin:

Post 710738 by AndysR on 2014-05-10 23:56:12

[QUOTE=stribo;710676]Can't you reach the stereo from the drivers seat then? :hidesbehi[/QUOTE] It's a bit of a stretch tbh so I found a resolve..... [QUOTE=Kingsford G;710729]The darker ones make it look meaner:biggrin:[/QUOTE] Oh definitely :)

Post 711309 by AndysR on 2014-05-12 23:16:53

No real updates, word back from the wheel refurbishers is that the corrosion had set in worse than expected so definitely the right time to get them sorted, strange when they weren't even that bad but just glad I'm a fussy sod otherwise I could have ended up with pressure loss and then facing the option of new wheels. Anyway, brakes are away for paint so here he is waiting whilst having engine and autobox oil changes and general checks after having done just over a thousand miles from the build Image

Post 711311 by M-R-P on 2014-05-12 23:19:19

Shame the car wasn't ready for the swedish day Andy, we could have done with bringing home another award for volvo)

Post 711319 by merc85 on 2014-05-12 23:25:51

Looking awesome even if it is flying both on and off the road lol

Post 711471 by AndysR on 2014-05-13 20:13:30

[QUOTE=M-R-P;711311]Shame the car wasn't ready for the swedish day Andy, we could have done with bringing home another award for volvo)[/QUOTE] I really wanted to go but my poor timing meant the car was off the road, that said it wasn't enjoyable driving the car with the brake vibration so it needed to be done ASAP. As for trophies would that be the best grey saloon auto 850R registered on a day in May 1996..? Lol

Post 711802 by AndysR on 2014-05-15 00:24:01

So wheels are now back from refurbishment.. Image Image Also heard back from the brake caliper people, they've recommended a full caliper refurb on both of the AP calipers whilst they're doing the repair so I've opted for this as I can't be doing with the calipers sticking or going faulty and wrecking a set of pads and discs or worse which means they won't be ready to send back until early part of next week, they've said their going to take some pictures of the calipers as they work through the refurb so I'll post them up as the come through :)

Post 711808 by Saaamon on 2014-05-15 01:06:19

Looking really good and the remote is a really smart touch.

Post 711829 by Nealevo on 2014-05-15 07:31:21

[QUOTE=AndysR;711802]Image[/URL] Also heard back from the brake caliper people, [COLOR="#FF0000"]they've recommended a full caliper refurb on both of the AP calipers whilst they're doing the repair [/COLOR]so I've opted for this as I can't be doing with the calipers sticking or going faulty and wrecking a set of pads and discs or worse which means they won't be ready to send back until early part of next week, they've said their going to take some pictures of the calipers as they work through the refurb so I'll post them up as the come through :)[/QUOTE] Thats what they said to me, I had every seal and bolt/nut replaced, well worth the money for peace of mind... That wheel colour looks the same as mine, good choice sir!!!

Post 711899 by merc85 on 2014-05-15 14:10:49

[QUOTE=Nealevo;711829]Thats what they said to me, I had every seal and bolt/nut replaced, well worth the money for peace of mind... That wheel colour looks the same as mine, good choice sir!!![/QUOTE] Yeah you just need to change the colour of your car to Grey now and it will be sorted lol ;)

Post 711900 by Nealevo on 2014-05-15 14:12:30

[QUOTE=merc85;711899]Yeah you just need to change the colour of your car to Grey now and it will be sorted lol ;)[/QUOTE] Why so i can blend into the background and go unnoticed........ No thanks lol

Post 711901 by merc85 on 2014-05-15 14:19:10

[QUOTE=Nealevo;711900]Why so i can blend into the background and go unnoticed........ No thanks lol[/QUOTE] you!! youd never go un noticed lol :)

Post 711902 by Tomcat on 2014-05-15 14:20:42

Wheels look really good bud, look forward to seeing her back on her proper feet,lol.

Post 712783 by AndysR on 2014-05-18 22:33:31

[QUOTE=Saaamon;711808]Looking really good and the remote is a really smart touch.[/QUOTE] Yeah I thought the remote would be a nice touch, completely unnecessary but more one of those because I suspected it was possible I wanted one. [QUOTE=Nealevo;711829]Thats what they said to me, I had every seal and bolt/nut replaced, well worth the money for peace of mind... That wheel colour looks the same as mine, good choice sir!!![/QUOTE] Yeah, they said the effort to move the pistons was 25psi which tbh meant nothing to me, they said it's not a huge problem and there are a good 10% of cars on the road that would be worse than that. I wasn't comfortable with it being within a 10% margin and the deciding factor was when they told me the pistons should start moving at between 3-4psi. Putting things into perspective for me and making my mind up to have them rebuilt. The good thing is they guarantee the calipers now against defect etc for 4 years which you can't argue with... [QUOTE=Nealevo;711900]Why so i can blend into the background and go unnoticed........ No thanks lol[/QUOTE] Blending into the background can be fun especially when you end up in the front row all of a sudden and completely unexpected ;) [QUOTE=Tomcat;711902]Wheels look really good bud, look forward to seeing her back on her proper feet,lol.[/QUOTE] Same here, can't wait to see the brakes sitting behind them too :)

Post 717857 by AndysR on 2014-06-09 20:39:21

So been a while since this thread was updated, so for those who were wondering what's been happening well here goes... So the AP's needed a freshen up and overhaul and then some holidays and trouble with couriers ended up causing a fair delay for the caliper work which is why the update has taken a while.. Anyway today the calipers and disc hubs arrived back from the specialists having been overhauled and colour matched to the Volvo/Brembo caliper. Tbh these are the only pictures I have so far but I've been told they look good and tbh from what I can see they do. I'm really happy with how well the colour has come out and I'm really looking forward to seeing what they look like fitted to the car.. Image Image Image Another very minor development that occurred while the brake calipers were being done was to the wheel spacers, I ordered some H&R spacers and decided to get the edges, the visible bit when fitted to the car, colour matched to the alloys so they don't stand out so much.. This is how they came out.. Image So not a large update but some progression none the less, hopefully within the next few days when Russ can schedule it back into the workshop to have the brakes fitted I should be able to get some better shots of the brakes fitted to the car from behind my freshly refurbished Volans so until then this is where the car progress sits currently :)

Post 717858 by merc85 on 2014-06-09 20:40:42

stunning, :)

Post 717862 by T5frankie on 2014-06-09 20:43:26

why was you in the 940 yesterday andy? see my 740?

Post 717864 by V70 Graham on 2014-06-09 20:48:28

Very nice, can't wait to see them fitted.

Post 717867 by WOODY T5 on 2014-06-09 20:51:20

Look very nice andy would love to see this car in the flesh stunning

Post 717890 by AndysR on 2014-06-09 21:44:39

[QUOTE=merc85;717858]stunning, :)[/QUOTE] Thanks Gav :) [QUOTE=T5frankie;717862]why was you in the 940 yesterday andy? see my 740?[/QUOTE] Yes that was I, wasn't sure you'd spotted me waving as your attention was well and truly on my mates Cossie ;) Had a good look round the 740 but didnt spot you until we left, smart looking car. Always preferred the phase 1 7's of the rwd's. Very tempted to change the 940 for a 760 if the right car comes up, although I'm quite attached to the 940 now so will be hard to part with her if it does come to that... [QUOTE=V70 Graham;717864]Very nice, can't wait to see them fitted.[/QUOTE] Thanks Graham, really looking forward to getting it back all done now :) [QUOTE=WOODY T5;717867]Look very nice andy would love to see this car in the flesh stunning[/QUOTE] Thanks Dean, you have seen it albeit a while ago now, when I did my 1/4 mile runs at Avon ;)

Post 719026 by AndysR on 2014-06-15 00:19:25

So we're making a little progress and I've some more pictures, the hubs are fitted to the discs and the rear brakes are starting to go on :) Image Image Image Rear brakes stripped off new shoes fitted... Image With the wheels and brakes off it really does fly Image Rear brake disc backing plate cut back to allow clearance for larger caliper then cleaned :) Image Caliper offered up to mounting bracket Image Rear disc on :) Image So that's where we are currently :)

Post 719028 by t5 pete on 2014-06-15 00:30:04

Looking great

Post 719118 by massivewangers on 2014-06-15 17:17:54

Nice to see that you still have this Andy, long time no speak! Would really love another 850. A nice R estate is very high up my list! Would be nice to see your car in the metal some time.

Post 720014 by AndysR on 2014-06-20 12:05:54

[QUOTE=massivewangers;719118]Nice to see that you still have this Andy, long time no speak! Would really love another 850. A nice R estate is very high up my list! Would be nice to see your car in the metal some time.[/QUOTE] Indeed it has been quite sometime! How's things with you, all good I trust? :) Good luck finding a good 850R they're few and far between so be prepared for a long wait....

Post 720016 by AndysR on 2014-06-20 12:14:55

So bit of an update again... Rear calipers all in place Image Image Front discs and calipers fitted Image Image New master cylinder and reservoir on Image Image Wheels fitted and back out in the sun :) Image Image Image I have to say I think the brakes look fantastic, I can't wait to get them bedded in and give them some stick. I think the colour works well with the rest of the car and I am over the moon with how purposeful they make the car look without detracting from the subtle look that the car has. Hope you guys like the latest additions :)

Post 720017 by massivewangers on 2014-06-20 12:21:46

Things are pretty good, very busy though. An engineer in the motorsport/specialist vehicle business by day, motorsport journalist by night. It doesn't leave much time for play! I trust all is well for you? Do you speak to the old guard much? My car club involvement is virtually zero these days. Yes, amazing how rare they're becoming. Unfortunately I do quite a lot of miles these days, so its not really the perfect choice for me, hence the D5 for the moment. As good as it is though, I would really like another petrol car. I don't really get on with diesels. The thought of chopping mine in for a P2 T5 has been running through my head, or whether I could cope with something slightly smaller and have a V50 T5 instead. Decisions decisions...

Post 720020 by massivewangers on 2014-06-20 12:24:28

Think we were typing at the very same time there... Brakes look fantastic Andy. This is one of the nicest Rs around in my book, beautifully done, in the best colour, subtle to look at, but choice modifications where it counts. Just how I'd have one...except I'd have an estate!

Post 720022 by AndysR on 2014-06-20 12:26:44

[QUOTE=massivewangers;720017]Things are pretty good, very busy though. An engineer in the motorsport/specialist vehicle business by day, motorsport journalist by night. It doesn't leave much time for play! I trust all is well for you? Do you speak to the old guard much? My car club involvement is virtually zero these days. Yes, amazing how rare they're becoming. Unfortunately I do quite a lot of miles these days, so its not really the perfect choice for me, hence the D5 for the moment. As good as it is though, I would really like another petrol car. I don't really get on with diesels. The thought of chopping mine in for a P2 T5 has been running through my head, or whether I could cope with something slightly smaller and have a V50 T5 instead. Decisions decisions...[/QUOTE] Sounds like you got into the correct line of work that your uni study commanded! Sounds like good fun for sure. Haven't spoken to any of the guys for a while tbh, I spoke to Sean briefly last year but that was it, haven't been to a Ford show for a while although I was considering Ford Fair this year.. P2 T5 sounds good, 850R sounds better... Although I think you're current wagon of choice is probably the correct head over heart choice!

Post 720026 by Jamest5r on 2014-06-20 12:31:16

Just gets.better and better Andy :)

Post 720062 by massivewangers on 2014-06-20 15:39:06

[QUOTE=AndysR;720022]Sounds like you got into the correct line of work that your uni study commanded! Sounds like good fun for sure. Haven't spoken to any of the guys for a while tbh, I spoke to Sean briefly last year but that was it, haven't been to a Ford show for a while although I was considering Ford Fair this year.. P2 T5 sounds good, 850R sounds better... Although I think you're current wagon of choice is probably the correct head over heart choice![/QUOTE] Yes got there in the end. It can be good fun, though the money isn't all that. Could earn stacks more in the oil/gas industry. Maybe one day though. You're not the only one. I don't get much time for shows now. I was also considering Ford Fair. Will see how I go though. I don't remember the last time I went on the OR forum. The D5 is definitely the sensible choice. It is very good for a diesel, moderately revvy compared to most and has a fairly wide power band, but I really don't get on with them, they're just not my thing. Driven several modern ones and they still frustrate me. I've lasted six months with it so far, but the itch for something petrol hasn't gone away so we'll see.

Post 720070 by V70 Graham on 2014-06-20 16:03:03

They almost look as if the car came from the factory fitted with them, nice addition to a great car.

Post 720100 by LiamT4 on 2014-06-20 19:31:20

The R brakes on the rear really compliment the AP's on the front.

Post 720102 by martybelfastt5 on 2014-06-20 19:51:33

looks soo good andy really finishes it off agree on the colour being subtle but i bet at the traffic light alot of heads snap back for a second look thinking whoo look at them brakes lol.......need to do a graham get some pro pics taken

Post 720104 by t5 pete on 2014-06-20 20:03:32

Awesone work andy and looking really good

Post 720134 by AndysR on 2014-06-20 23:54:12

[QUOTE=V70 Graham;720070]They almost look as if the car came from the factory fitted with them, nice addition to a great car.[/QUOTE] Thanks Graham, tbh its always something I consider when I fit modified parts, how would the manufacturer do it, I thinksticking with the colour Volvo chose for the later R's is what makes it work well. [QUOTE=LiamT4;720100]The R brakes on the rear really compliment the AP's on the front.[/QUOTE] I was quite shocked at how large the rear brakes on an R were we I first had the pics of the car with its wheels back on, glad you approve :) [QUOTE=martybelfastt5;720102]looks soo good andy really finishes it off agree on the colour being subtle but i bet at the traffic light alot of heads snap back for a second look thinking whoo look at them brakes lol.......need to do a graham get some pro pics taken[/QUOTE] Thanks very much, tbh the list of mods I want to do to the car has expired now, when I set out to do the various bits and pieces to it this was the outcome I was aiming for, albeit I think its turned out better than I hoped, I really do love how the car looks now and I'm looking forward to experiencing the brakes. Re. Photoshoot who said I haven't already been looking into it ;) [QUOTE=t5 pete;720104]Awesone work andy and looking really good[/QUOTE] Thanks Pete, means a lot coming from someone with such high standards as you :)

Post 720136 by AndysR on 2014-06-20 23:55:58

[QUOTE=Jamest5r;720026]Just gets.better and better Andy :)[/QUOTE] Thanks James, You'd better look after it after all this effort James... Lol

Post 720138 by merc85 on 2014-06-21 00:01:28

I pitty the poor sod who follow's you and has to brake wen you do lol, Totally awesome mate :B_thumb:

Post 720144 by AndysR on 2014-06-21 00:11:08

[QUOTE=merc85;720138]I pitty the poor sod who follow's you and has to brake wen you do lol, Totally awesome mate :B_thumb:[/QUOTE] Oh god don't! Lol...

Post 720184 by martybelfastt5 on 2014-06-21 13:51:08

lol

Post 726501 by JT on 2014-07-28 18:07:01

[QUOTE=AndysR;720016]So bit of an update again... Rear calipers all in place Image Image what discs are you using on the rears Andy?

Post 726503 by claymore on 2014-07-28 18:11:37

[QUOTE=JT;726501][QUOTE=AndysR;720016]So bit of an update again... Rear calipers all in place Image Image what discs are you using on the rears Andy?[/QUOTE] Good question, how does the handbrake work?

Post 726544 by Tomcat on 2014-07-28 21:01:01

[QUOTE=claymore;726503][QUOTE=JT;726501] Good question, how does the handbrake work?[/QUOTE] Hydrolic maybe?..

Post 726557 by oblark on 2014-07-28 21:26:03

[QUOTE=claymore;726503][QUOTE=JT;726501] Good question, how does the handbrake work?[/QUOTE] Normal 850 handbrake shoes & drum The hand brake drum is under where the vent disc is.

Post 726558 by WOODY T5 on 2014-07-28 21:27:04

Still on in side of the discs col

Post 726560 by JT on 2014-07-28 21:29:38

But what discs are they??

Post 726564 by oblark on 2014-07-28 21:34:13

Looks like they could be S60R or XC90 rear discs :)

Post 726583 by JT on 2014-07-28 21:51:34

I'm thinking s60r discs, but it's just a guess

Post 726595 by Nealevo on 2014-07-28 22:17:31

[QUOTE=JT;726501][QUOTE=AndysR;720016]So bit of an update again... Rear calipers all in place Image Image what discs are you using on the rears Andy?[/QUOTE] [QUOTE=JT;726560]But what discs are they??[/QUOTE] round ones!! :)

Post 726600 by Volvostorm on 2014-07-28 22:28:36

Look the same as what is on mine, they are S60R

Post 726603 by theflyingbrick on 2014-07-28 22:35:02

[QUOTE=Nealevo;726595][QUOTE=JT;726501] round ones!! :)[/QUOTE] i was gonna say that lol

Post 726630 by JT on 2014-07-29 07:06:08

:wallbash:

Post 727176 by AndysR on 2014-07-31 22:37:20

Hi JT, sorry for the late reply they're genuine Volvo S60R discs, the handbrake is all genuine Volvo stuff and operates in the same way as the 850 handbrake..

Post 739167 by AndysR on 2014-10-03 07:51:15

So brief update, yes I do still have it and yes I am still here ;) . I've obviously got the car back and I have to say the brakes are phenomenal in operation, I honestly think attaching an anchor to a chain and throwing it out the back would be a less effective way than the way it stops now. I'm also really pleased with how the caliper colour looks behind the wheels, one down side I have found is that the wheels are an absolute git to clean now, you can't even get your little finger between the caliper and the inside of the wheel which means I have to roll the car forwards when I'm cleaning the wheels. But hey it's not the end of the world I guess :) Popped out the weekend before last and snapped a couple of shots just to prove it still exists :) Image Image Image Looking forward to the run out tomorrow up to HLM to get back into the swing of Volvo socialising :)

Post 739168 by M-R-P on 2014-10-03 07:53:30

Very nice Andy, nice of you to pop in :) (nothing to do with the car of the year awards kicking-off this week then ;) )

Post 739169 by merc85 on 2014-10-03 07:54:28

Mint buddy, Looking Good ;)

Post 739170 by AndysR on 2014-10-03 07:55:19

Thanks very much, good to pop back :) I'd like to be excluded from car of the year this year please MRP :)

Post 739172 by M-R-P on 2014-10-03 08:05:34

[QUOTE=AndysR;739170] I'd like to be excluded from car of the year this year please MRP :)[/QUOTE] Hmmm... not sure if I can do that mate, may I ask why?

Post 739190 by AndysR on 2014-10-03 09:50:46

[QUOTE=M-R-P;739172]Hmmm... not sure if I can do that mate, may I ask why?[/QUOTE] All the unnecessary agro and bickering tbh, just can't be bothered with all that this year.

Post 739192 by V70 Graham on 2014-10-03 09:55:11

[QUOTE=AndysR;739190]All the unnecessary agro and bickering tbh, just can't be bothered with all that this year.[/QUOTE] .....and why should you get out of it lol, it's only a bit of fun.

Post 739194 by Saaamon on 2014-10-03 09:57:24

Andy will never say it but it's a properly quick car!

Post 739195 by Nealevo on 2014-10-03 09:59:43

Exclude him MRP, that's one less to worry about lol Its looking mint Andy, I will bring my camera tomorrow.

Post 739196 by WOODY T5 on 2014-10-03 10:02:26

Stunning andy get some pics taken tomorrow of this

Post 739197 by M-R-P on 2014-10-03 10:22:04

[QUOTE=AndysR;739190]All the unnecessary agro and bickering tbh, just can't be bothered with all that this year.[/QUOTE] I have it under control mate ;)

Post 739199 by merc85 on 2014-10-03 10:25:28

[QUOTE=Saaamon;739194]Andy will never say it but it's a properly quick car![/QUOTE] It kept in front of Blacky ok and that was 297bhp lol

Post 739216 by massivewangers on 2014-10-03 12:21:08

Looks great Andy, I really must see this in the metal some time! Still want one :(

Post 739225 by Jamest5r on 2014-10-03 13:40:00

Still love this car :), what's happened to the arse end looking a.bit higher? Or is it just me

Post 739317 by LiamT4 on 2014-10-03 20:36:58

[QUOTE=AndysR;739170]I'd like to be excluded from car of the year this year please MRP :)[/QUOTE] That would actually be a big help for me. I'd only have to decide between dean and neals cars then ;)

Post 739320 by Jamest5r on 2014-10-03 20:42:04

[QUOTE=LiamT4;739317]That would actually be a big help for me. I'd only have to decide between dean and neals cars then ;)[/QUOTE] Oh cheers lol, i voted for this last year was considering it again this year it's so understated but so well done it is near perfect :)

Post 739762 by AndysR on 2014-10-05 10:26:10

[QUOTE=V70 Graham;739192].....and why should you get out of it lol, it's only a bit of fun.[/QUOTE] Ok ok, I've decided to leave it as it is... [QUOTE=Saaamon;739194]Andy will never say it but it's a properly quick car![/QUOTE] It gets me from A to B :) [QUOTE=Nealevo;739195]Exclude him MRP, that's one less to worry about lol Its looking mint Andy, I will bring my camera tomorrow.[/QUOTE] Thanks Neal, yours was looking excellent yesterday, love the carbon lip where did you get it from? [QUOTE=WOODY T5;739196]Stunning andy get some pics taken tomorrow of this[/QUOTE] Thanks Dave, car was filthy by the time I got to HLM so would have been pointless taking pictures... :( [QUOTE=M-R-P;739197]I have it under control mate ;)[/QUOTE] Ok, leave it in :) [QUOTE=massivewangers;739216]Looks great Andy, I really must see this in the metal some time! Still want one :([/QUOTE] Get one now while the prices are low ;) [QUOTE=Jamest5r;739225]Still love this car :), what's happened to the arse end looking a.bit higher? Or is it just me[/QUOTE] No nothing changed on the suspension, James. Seems to depend on the surface I park on, those shoes has the front end going up a slope slightly, not sure if that's why? [QUOTE=LiamT4;739317]That would actually be a big help for me. I'd only have to decide between dean and neals cars then ;)[/QUOTE] Both great cars :) [QUOTE=Jamest5r;739320]Oh cheers lol, i voted for this last year was considering it again this year it's so understated but so well done it is near perfect :)[/QUOTE] Lame old auto Jim, nothing to see here :)

Post 739776 by Nealevo on 2014-10-05 11:43:25

Seeing this yesterday gave my bank balance a shudder, everything is done correctly, no shortcuts, even down to the smallest details, this car is epic in every way. I look forward to owning it :)

Post 739963 by AndysR on 2014-10-05 19:39:50

[QUOTE=Nealevo;739776]Seeing this yesterday gave my bank balance a shudder, everything is done correctly, no shortcuts, even down to the smallest details, this car is epic in every way. I look forward to owning it :)[/QUOTE] Thanks Neal, your comments are greatly received. It's good to know there's a list of potential owners growing although I think V70Grahams offer of £1750 and his car was quite a strong offer lol Anyway with the weather being absolutely shocking and the car having done around 350 miles in the filth I thought it would be a good idea to make the most of the sunny weather and give the car a spruce up and get it look back to how it was pre-HLM trip.. I'll argue this to the hill there's a definite case to be made for utilising a decent brand of polish/wax. Cleaning the car today was a lot easier than I thought it would be, currently it's got Meguires Cleaner Wax, Poor Boys SSR-1 and Poor boys Natty Paste Wax blue attempting to protect the paintwork from the elements and this was the beading I had when rinsing the car off before washing... Image Image Then after an hour or so the car was looking better again so much so that I just had to go for a spin, radio up climate on auto with the a/c on, probably the last time I'll need that this year lol, was the best 30 mins drive I've had in ages. Did manage to pull over and take a few shots so I could update the thread with the latest engine bay pictures showing the new brake master cylinder and brake fluid reservoir but I didn't want to waste the sunshine so the shots were limited. Also being in Essex there are a few private airfields with nice smooth service roads, I managed to seek the permission of a guy while out and about to open the car up a little, but only with moderate throttle just to show how effortless the engine produces it's power. With the gearbox in economy mode and the changes occurring at around 4,600 rpm the car moves more than adequately to keep up with modern traffic but it's nice knowing that if you want to pass modern traffic there's still a fair amount in reserve. I have filmed this but for some reason I'm having issues uploading the video, kickdown is quite addictive, although I tend to rarely find the need to use it as half throttle acceleration is usually all that's needed, next time I'm out I'll try filming the car in kickdown as well. Anyway until I can get the video uploaded here are a few shots from today. How the engine bay now looks with the new master cylinder and reservoir. Image Image Image This would probably be a better shot without the reflections.. Lol Image Image Interior, excuse my trance CD's in the door pocket, and yes I am that said the coin holder is full of £1 coins and yes the were cleaned before I put them in there and yes they are all lined up and yes thank you it is OCD to another level... Image

Post 739976 by Saaamon on 2014-10-05 19:53:17

Looks well, probably would of levelled the centre caps before taking pictures ;)

Post 739982 by AndysR on 2014-10-05 19:56:30

[QUOTE=Saaamon;739976]Looks well, probably would of levelled the centre caps before taking pictures ;)[/QUOTE] Lol, thanks, I used to level the centre caps on the Orion. I had to stop doing it towards the end because they started feeling a little loose and you couldn't buy them new from Ford anymore. That's something I won't do on the Volvo .. Lol

Post 739993 by t5 pete on 2014-10-05 20:07:24

Looking fantastic Andy

Post 739996 by no1tosh on 2014-10-05 20:17:00

that looks mint pal, it makes me wanna keep mine gray :)

Post 740012 by AndysR on 2014-10-05 21:10:00

Managed to upload the video, hope you can see it ok :) [video=youtube_share;tZdpsPBDzE4]http://youtu.be/tZdpsPBDzE4[/video]

Post 740027 by merc85 on 2014-10-05 21:35:26

Thats quick from a 15g for sure lol ;)

Post 740032 by Saaamon on 2014-10-05 21:45:18

[QUOTE=AndysR;740012]Managed to upload the video, hope you can see it ok :) [video=youtube_share;tZdpsPBDzE4]http://youtu.be/tZdpsPBDzE4[/video][/QUOTE] About as quick as a civic type R then?

Post 740042 by AndysR on 2014-10-05 22:10:46

[QUOTE=merc85;740027]Thats quick from a 15g for sure lol ;)[/QUOTE] It's not bad, goes better with full throttle but I actually prefer not to trash the nuts out of it everytime I drive it :) [QUOTE=Saaamon;740032]About as quick as a civic type R then?[/QUOTE] Pfft! You and CTR's Simon lol, if that is your benchmark performance car then my car's a Veyron for comparison purposes.. Lol

Post 740117 by massivewangers on 2014-10-06 08:37:28

[QUOTE=AndysR;739762]Get one now while the prices are low ;)[/QUOTE] Find me a manual estate for a reasonable price and I will happy buy it ;)

Post 742070 by AndysR on 2014-10-13 21:46:14

What colour MW and I'll keep my eyes peeled for you ;)

Post 742118 by massivewangers on 2014-10-14 07:56:41

Black/grey/red. Most colours really, just not too into green ones!

Post 751734 by AndysR on 2014-12-14 21:39:58

So I've now departed from my position within the local Volkswagen dealership, in favour of something still in connection with the motor trade but not at dealership level, now working on behalf of a more luxurious and also rugged group of manufacturers. It now means that as a result of the job change I've now handed back the company car. This now means that both 850's will now be seeing a bit more action, the T5 being my daily work hack and the R for everything else socially. As a result of the change just before I left behind the luxury of a workshop with ramps I decided to treat the car to a slightly earlier than usual oil and filter change using a genuine Volvo filter of course.. Image And this engine oil as I've always used for the last 8 years .. Image Using the car more of course means it gets a heck of a lot more dirt than normal, but better it gets dirty being driven than sat at the side of the road I guess... Must confess I'm really enjoying the daily usage of the car and have found the economy of it to be better than the T5 imho. Choosing where to park and where not to go to make sure the damage limitations are at there lowest is a little bit of a pain, didn't have to worry so much with the company car, but still it's been nice. Oddly it's amazing how much attention the car gets when I'm out and about driving it; that could be due to going everywhere in reverse of course.. ;) lol In any case this is where I'm at with the car atm, part of me thinks the new year will see both the T5 and R traded up for a newer Volvo so going down to 1 car that can double as the daily but also the enjoyable social driver and the other half is thinking I'm actually enjoying the fact that I've been forced to drive the R and actually enjoying the use as a result instead of looking at it all the time but not using it... Time will tell I guess.. :) In the meantime proof that I've been using it... Image Image Image Not that it stayed dirty for long ;) Image Image Image

Post 751761 by Red850Restate on 2014-12-15 06:59:38

Andy looking lovely, nice to find you enjoying it in this weather, If I had another car im pretty sure ours would be SORN over the winter but alas it's our daily drive And sits outside in all types of weather. Think I'd miss driving ours if it went away over the winter though Sterling work as usual though, looks a million dollars.

Post 751823 by AndysR on 2014-12-15 23:11:25

[QUOTE=Red850Restate;751761]Andy looking lovely, nice to find you enjoying it in this weather, If I had another car im pretty sure ours would be SORN over the winter but alas it's our daily drive And sits outside in all types of weather. Think I'd miss driving ours if it went away over the winter though Sterling work as usual though, looks a million dollars.[/QUOTE] Thanks, much appreciated :)

Post 751972 by Jim S70R on 2014-12-17 14:08:00

So that's what you've been doing with your spare time lol.

Post 751977 by merc85 on 2014-12-17 14:49:16

Was great to get a ride in it again after all this time, awesome car :)

Post 751987 by martybelfastt5 on 2014-12-17 17:15:03

hold on ...............two 850s?

Post 751988 by Saaamon on 2014-12-17 17:26:08

[QUOTE=martybelfastt5;751987]hold on ...............two 850s?[/QUOTE] And the other one is also very tidy.

Post 751991 by martybelfastt5 on 2014-12-17 17:37:09

somone show me!

Post 752235 by AndysR on 2014-12-19 22:14:27

[QUOTE=merc85;751977]Was great to get a ride in it again after all this time, awesome car :)[/QUOTE] Glad you enjoyed the spin out, awesome car? Lol Was certainly good to catch up again :) [QUOTE=martybelfastt5;751987]hold on ...............two 850s?[/QUOTE] Yep sucker for punishment me.. Lol [QUOTE=Saaamon;751988]And the other one is also very tidy.[/QUOTE] Really..? Lol [QUOTE=martybelfastt5;751991]somone show me![/QUOTE] It's a silver 855 T5 CD on a P plate.. No pictures needed lol

Post 752246 by martybelfastt5 on 2014-12-19 23:30:15

you know how it works andy now make with pictures lol:saythat:

Post 752257 by stribo on 2014-12-20 00:56:55

:worthless:

Post 752304 by AndysR on 2014-12-20 16:50:58

After popular request, and forum rule infringement by not posting pictures lol, here is the T5 run about, nothing special so will be an anticlimax for you all. It replaced the poorly 940 in the summer and as my brother and I now work in the same place so it's our work hack, run about :) Image Image Image Image Disgusting engine bay but being a daily driver I've never bothered with much more than a wipe over, although it gets what it needs mechanically :) Image Since I've had it I've carried out 2 engine oil changes and Gav (Merc85) assisted with the PCV renewal as it was shot, recently I've popped a set of front tyres on it and Gav again came up top trumps and popped a set of front discs and pads on for me. I've renewed a load of dash bulbs, what a ball ache that was with the passenger airbag, as blown bulbs are a pet hate. Saying that driving one of these standard again I can see the appeal of the cars when they were new, although standard they're a little slow, so a quick actuator tweak and a Rica 304 means she's got nice turn of speed and is not too bad for modern traffic driving again. For those who spotted it the VPCUK sticker went in the rear screen the weekend I got it, luckily I had a spare :)

Post 752306 by T5frankie on 2014-12-20 16:52:49

looks nice mate

Post 752332 by martybelfastt5 on 2014-12-20 18:59:53

looks well

Post 752349 by stribo on 2014-12-20 19:27:51

Looks mint, but then I wouldn't expect anything else from one of your cars. :D

Post 752513 by The Flying Moose on 2014-12-21 15:23:51

Looks a good clean motor Andy, I know it wont be perfect by your standard but it looks straight and a rare find these days!

Post 770394 by AndysR on 2015-04-26 23:10:08

Well on Thursday night I proved it was possible for a guy to multitask... I was gutted and disappointed both at the same time. Damien is back in the garage at home gathering dust again as he's smoking quite a bit on overrun, pushing oil out for the oil cap and smoking like a train from the dipstick, the result of this I suspect due to having lost a significant amount of compression In as much as cylinders 1 & 2 only have 60 psi, cylinder 3 produces about 75 psi, cylinder 4 70 psi and cylinder 5 just about manages 150 psi. I've bore scoped the bores and they appear to be fine and I'm pretty confident it's a ring issue as compression doubled when I added oil to cylinders 1 & 4... Which again leads me to believe it's a ring issue. Whilst I can't prove it I suspect that this is due to an air intake leak. At the time of my rebuild I decided to opt for one of those intake thermal insulating gaskets to restict the transfer of heat from the cylinder head to the inlet manifold. Turns out they crack and not so much that you'd notice but this then allows additional unmetered air to be drawn into the engine. I unfortunately only picked up on this due to the car idling exceptionally high one day and then by chance by hearing the slightest of hissing noises while manoevering the car after cleaning it when the engine was cold. I stopped using the car, but I suspect the leak had been present for some time prior to me noticing, and ordered a replacement gasket, these are now made from a different modified material to stop the cracking issue btw, upon removal of the inlet it was clear that the gasket had been the cause of the air leak due to the gasket being cracked almost completely and then having shifted by about 5mm allowing gaps to allow air to bypass the maf. I was pleased I'd found the leak and confident in the engine having not been affected I even had the inlet manifold powder coated black again as it had collected 1 or 2 chips. By then it was too little too late and whilst I'm not convinced an AFR gauge would have entirely safeguarded the engine it may have drawn me to the issue slightly sooner.. Still hindsights a fantastic thing and now I have a dead car, right now I feel like I should have sunk the money I spent on the car into a house but again hindsight.. In July I was very much looking forward to taking the car to the Ring in Germany, something I've been prevented from doing over the last 3 years due to costly issues that had arisen with the car, think it's trying to tell me it doesn't want to go! Whilst I appreciate there are far greater things in life that I should worry about I do feel like I've been dealt a ££££ty hand, I'm gutted beyond belief. The car is without doubt my only vice it's also my pride and joy but I'm at the point now that I think this time really is the last time Damien will get the chance to open my wallet, I'm exhausted by how costly this car has been and I don't think I have the interest in it anymore to get it back up to where it was.

Post 770397 by jamesy12345 on 2015-04-26 23:17:12

Not good news((

Post 770414 by Jamest5r on 2015-04-27 07:09:20

That's crap sorry to here that

Post 770417 by t5 pete on 2015-04-27 08:39:38

Really really sorry to hear this Andy

Post 770418 by claymore on 2015-04-27 09:16:57

Gutted for you mate :(, can I voice my thoughts on your air leak which in essence is a boost leak, I would have thought the car would run rich under boost as you are not in effect getting the amount of air the maf is expecting going into the cylinders, (only under vacuum), I have had the same situation with the manifold I made having a slight warp in it and giving the same symptoms of high tickover having said all that, I did adjust my afr to compensate for my air leak, so I may well be talking ££££££.

Post 770419 by MoleT-5R on 2015-04-27 09:25:45

Shame to hear this after all your efforts, hope you can find your Damien mojo again and that the fix isn't as bad as you first thought, either in the work required or the time required to sort it.

Post 770420 by V70 Graham on 2015-04-27 09:31:14

Sorry to hear your news mate.

Post 770423 by Biff on 2015-04-27 09:50:15

Bad times Andy. Hopefully you can sort it in time for the ring & go show them how it's done.

Post 770424 by Tomcat on 2015-04-27 10:12:04

££££ Andy, sorry to hear it. Although mines not cost anywhere near what yours has I know how you feel,when cars start spending more time in the garage than out of it then it's usually a good time to part ways.

Post 770435 by Nealevo on 2015-04-27 13:12:11

Gutted mate, and fingers crossed that it works out cheaper than the figures going around in your head..

Post 770438 by Ed. on 2015-04-27 13:32:25

Sorry to hear you are having problems again. I hope things work out...

Post 770475 by JUDGENINJA on 2015-04-27 19:33:34

Bugger..

Post 770477 by Shinsplintz 101 on 2015-04-27 19:59:12

Sorry to hear this Andy. Lovely car, get it sorted & get out on the open road for a good blast - it'll ease the pain somewhat! All the best, Morgan

Post 770482 by martybelfastt5 on 2015-04-27 20:49:08

ah no:brokenhea

Post 770503 by merc85 on 2015-04-27 21:55:57

Certainly a engine out and strip down, in the mean time sourcing a 2nd engine running blues on a Hlm map would see you out on the road again reletivly quickly and with what should be a reliable car. This would give you time to stip the original engine down and see whats what with it. Keep with it mate would be my opinon but i am Very very gutted for you to say the least i know how much the car means to you and how much admired it is on the forum. Bad times :(

Post 770511 by Kingsford G on 2015-04-27 23:27:54

Sorry to hear this mate.I hope just a new set or rings will see it good.

Post 770522 by Wobbly Dave on 2015-04-28 01:28:34

I know how it feels - so I would step away for a week, think about it and then decide. I hope you have a good outcome, what ever happens.

Post 770586 by AndysR on 2015-04-28 19:15:44

Thanks for all the kind words guys, the support from the forum, despite my infrequent visits of late, is a nice uplift. I've sorn'd the car so it's now off the road officially. I've been talking with Russ and he's happy to take the car and look/repair it for me but it's going to be a while before he can get it in. This means I'm going to buy a cheap car to get me about until he can get it sorted as being without a car is torture and it's not even been a week yet. So if anyone knows of a cheap car which might not be pretty to look at but is mechanically sound, as I'm not really looking to spend any money on repairs if I can avoid it then let me know.. Damien wise I'll keep you all posted on how the repairs go. Thanks again for the supportive and kind words, you guys are great!

Post 770588 by Jamest5r on 2015-04-28 19:28:05

I've got a cheap ish car for sale maybe :)

Post 770590 by jamesy12345 on 2015-04-28 19:37:21

Andy, I can't recommend a cheap car to you...but I can recommend a car that is almost impossible to find for reasonable money in good condition..an 854R in gun metal grey :)

Post 770592 by LiamT4 on 2015-04-28 20:12:19

I'm sorry to read this Andy. All i'll say is i've seen a lot of absolutely amazing Volvo's but yours its probably my fave.

Post 770594 by Uzulins on 2015-04-28 20:36:50

sorry to hear this.. No comments, read from first page, and I am in love with ur car. Hope russ will sort it out cheap.. Good luck mate!

Post 770612 by Kingsford G on 2015-04-28 22:31:37

I have a C70 t5 auto if any good to u?

Post 770620 by JUDGENINJA on 2015-04-28 22:50:15

You want a V40 TDi scrapper??

Post 770687 by T5frankie on 2015-04-29 13:35:24

sorry to hear this mate and is why i don't drive a volvo anymore, they bankrupt you.

Post 770754 by Wobbly Dave on 2015-04-29 21:42:39

Nah - it's because you couldn't be my time.

Post 770792 by bonelorry on 2015-04-29 23:33:29

Sad news Andy :( Definitely sit on things for a while, I can imagine how gutted you are at the moment...I would be as it certainly has been/still is a massive project for you over the years and a big investment. Hope it all works out :)

Post 772040 by AndysR on 2015-05-07 22:46:43

Thanks for all the comments guys much appreciated. The car is now sorn'd and laid up in the garage until such a time that Russ can look at it. For the meantime I'll be scratching an itch I've had for a very very long time, I'm going to get another Volvo... More on that as things progress ;)

Post 772047 by Nealevo on 2015-05-07 23:06:00

Old Skool RWD :)

Post 772053 by leet5r on 2015-05-07 23:27:57

get a cosworth

Post 772211 by AndysR on 2015-05-09 10:53:40

Going to look at a possible cheapy today.. More on how that goes later.. It's not a cossie though Lee... Lol