Fitting a 2.4 engine to a S60R.
Posts
Post 632953 by stribo on 2013-08-06 18:02:30
Had the car in to the garage today to have the thermostat changed because it's overheating, to be told it'sn got a cracked liner. (Awaits the "I told you so" posts) The plan now is to fit a 2.4 lump, but have a couple of questions.
1. Does the 2.4 engine have VVT on both cams, or will the heads have to be swapped over?
2. Is the turbo oil return in the same place as on the R?
Post 632956 by merc85 on 2013-08-06 18:09:19
I dont ever laugh at anyones miss fortune, dont to others that you wouldnt like done to yourself, thats how i live anyway.
In response to the engines i thought the vvt was just on the exhaust cam tbh well the solenoid anyway, and id had thought the turbo return is in the same spot on both lumps, but im not that well up on the later engines.
Hope you get it sorted out mate.
By the looks of this > http://www.volvopartswebstore.com/showAssembly.aspx?ukey_assembly=235818&ukey_make=865&ukey_model=12011&modelYear=2007&ukey_category=7072&ukey_driveLine=483&ukey_trimLevel=24667
The vvt is on both cams
Post 632959 by graemewelch on 2013-08-06 18:15:27
vvt on both cams. if you want my number so can i compare both engines. if need any info give me a shout
Post 632967 by M-R-P on 2013-08-06 18:24:39
All the 2.4 t5 engines have the vvt on both cams mate.
Can't you get the liner fixed and have it all shimmed? Must be cheaper than a replacement engine, less effort too.
Post 632969 by Jamest5r on 2013-08-06 18:26:01
So you didn't escape the pod unscathed :)
Post 632972 by oblark on 2013-08-06 18:31:41
[QUOTE=stribo;632953]Had the car in to the garage today to have the thermostat changed because it's overheating, to be told it'sn got a cracked liner. (Awaits the "I told you so" posts) The plan now is to fit a 2.4 lump, but have a couple of questions.
1. Does the 2.4 engine have VVT on both cams, or will the heads have to be swapped over?
2. [COLOR="#FF0000"]Is the turbo oil return in the same place as on the R[/COLOR]?[/QUOTE]
The oil return pipe is the same on ALL 5 cylinder blocks.
I`ve fitted a K24 to a 2.3 block with no mods to the return pipe :)
Post 632974 by Santa on 2013-08-06 18:32:48
Sorry to hear that mate :(
Post 632976 by stribo on 2013-08-06 18:33:15
[QUOTE=Jamest5r;632969]So you didn't escape the pod unscathed :)[/QUOTE]
Escaped Pod, but possibly not Shakespeare Raceway. ;)
Post 632977 by stribo on 2013-08-06 18:34:41
[QUOTE=M-R-P;632967]All the 2.4 t5 engines have the vvt on both cams mate.
Can't you get the liner fixed and have it all shimmed? Must be cheaper than a replacement engine, less effort too.[/QUOTE]
Apparently liners can't be fixed once split, and shimming now wouldn't be guaranteed to sort the problem.
Post 632978 by claymore on 2013-08-06 18:34:52
Just fix the liner mate, it's not difficult, it's worked on mine.
Post 632979 by claymore on 2013-08-06 18:36:54
[QUOTE=stribo;632977]Apparently liners can't be fixed once split, and shimming now wouldn't be guaranteed to sort the problem.[/QUOTE]
Rubish, whoever told you that don't know what they're talking about, if you need a 2.4 block, I've got one that's been repaired and shimmed by Tim Williams.
Post 632980 by S70T5Chris on 2013-08-06 18:36:57
[QUOTE=stribo;632977]Apparently liners can't be fixed once split, and shimming now wouldn't be guaranteed to sort the problem.[/QUOTE]
They can be. I'd have a word with Tim Williams. He's done a fair few 2.5's that have split their liners now.
Post 632981 by stribo on 2013-08-06 18:37:28
[QUOTE=claymore;632978]Just fix the liner mate, it's not difficult, it's worked on mine.[/QUOTE]
How is the liner fixed, any idea who could do it around here?
Post 632982 by stribo on 2013-08-06 18:38:18
[QUOTE=S70T5Chris;632980]They can be. I'd have a word with Tim Williams. He's done a fair few 2.5's that have split their liners now.[/QUOTE]
Have you got a contact number for him?
Post 632983 by M-R-P on 2013-08-06 18:38:19
As above mate, it can be done.
Gutted for you tho mate, so soon after the remap too.
(this is where I'd add a link to my first post on your remap thread but I'm not THAT mean)
Post 632985 by claymore on 2013-08-06 18:40:13
do it yourself, just shim it with stainless steel, it will be hard th get the shim in on the damaged liner, and use jbweld to seal it all.
Post 632986 by stribo on 2013-08-06 18:40:24
[QUOTE=M-R-P;632983]As above mate, it can be done.
Gutted for you tho mate, so soon after the remap too.
([COLOR="#FF0000"]this is where I'd add a link to my first post on your remap thread but I'm not THAT mean[/COLOR])[/QUOTE]
I know, I know, maybe I shouldn't have had the rev limiter raised. ;)
Post 632987 by oblark on 2013-08-06 18:40:26
[QUOTE=stribo;632981]How is the liner fixed, any idea who could do it around here?[/QUOTE]
My understanding is if you stop the split from opening by shimming the block you sort the problem.
Post 632989 by stribo on 2013-08-06 18:42:13
[QUOTE=claymore;632985]do it yourself, just shim it with stainless steel, it will be hard th get the shim in on the damaged liner, and use jbweld to seal it all.[/QUOTE]
That's a bit beyond my capabilities I'm afraid. I have noticed on another forum that some people say the shim should be the same level as the top of the block, and some say it should be below, any ideas?
Post 632995 by oblark on 2013-08-06 18:46:04
Just below

Post 633001 by stribo on 2013-08-06 18:49:38
[QUOTE=oblark;632995]Just below
[/QUOTE]
What holds the shim in place? Just the head?
Post 633005 by stephenevans99 on 2013-08-06 18:50:48
Sorry to hear the bad news..... could it be a result of the recent remap at DNA Tuning or just totally coincidental? But a split liner just a few short weeks after a remap sounds suspicious.
Post 633006 by stribo on 2013-08-06 18:52:09
[QUOTE=stephenevans99;633005]Sorry to hear the bad news..... could it be a result of the recent remap at DNA Tuning or just totally coincidental?[/QUOTE]
Possibly the result of the remap, but not DNAs fault, just an inherent problem with the 2.5s.
Post 633008 by stephenevans99 on 2013-08-06 18:54:56
I believe so.....it's like a plague on the ST Owners Club. But those boys tend to go for the aggressive maps..
Post 633011 by oblark on 2013-08-06 18:58:03
[QUOTE=stribo;633001]What holds the shim in place? Just the head?[/QUOTE]
The shimming is a push fit in the block, so as the engine gets hot it grips the shimming :)
Post 633015 by volvokid on 2013-08-06 19:00:55
Was there any running signs when this happened
Post 633017 by graemewelch on 2013-08-06 19:01:55
[QUOTE=stribo;633006]Possibly the result of the remap, but not DNAs fault, just an inherent problem with the 2.5s.[/QUOTE]
it dosnt just happen on mapped cars. lots of standard ones crack to. id says its being going for quiet acwhile
Post 633021 by stribo on 2013-08-06 19:09:20
[QUOTE=volvokid;633015]Was there any running signs when this happened[/QUOTE]
It's recently started overheating, but I believe water loss is a typical sign, which we haven't had.
Post 633022 by daza-b on 2013-08-06 19:10:38
[QUOTE=stribo;632953]Had the car in to the garage today to have the thermostat changed because it's overheating, to be told it'sn got a cracked liner. (Awaits the "I told you so" posts) The plan now is to fit a 2.4 lump, but have a couple of questions.
1. Does the 2.4 engine have VVT on both cams, or will the heads have to be swapped over?
2. Is the turbo oil return in the same place as on the R?[/QUOTE]
That sucks mate sorry to hear it :(
Post 633023 by Biff on 2013-08-06 19:12:42
Trust me mate, its not that hard. Bad times its got to come apart, time consuming but its possible.
Good luck with it, its just the labour that's expensive the job itself is sound really. As Colin said some stainless will do & I'd be tempted to do them all & enjoy the raised rev limit a bit more!
Post 633027 by graemewelch on 2013-08-06 19:17:14
if you did do the job your self the hardest bit will be stting the vvc when the belt is refited, whats the milage on your car
Post 633032 by Dangerous Dave on 2013-08-06 19:23:58
Hmmm, interesting, might do this to my 2.4 engine which is waiting completion.
Don't get how shimming would fix a cracked liner though, wouldn't the sheer forces involved still find a way through? And what about the reason why the slit is there in the first place?
Post 633033 by volvokid on 2013-08-06 19:24:01
Im having mine shimmed I hope next year from tim
Post 633034 by Dream3r on 2013-08-06 19:24:52
I take it they've has a scope down it? All the others I've read about monstered coolant, or at least sipped it.
Post 633035 by Dream3r on 2013-08-06 19:26:17
[QUOTE=volvokid;633033]Im having mine shimmed I hope next year from tim[/QUOTE]
Best thing you can do mate. You'll be able to hit the train to Tim's and back as well, East Coast with one switch.
Post 633036 by oblark on 2013-08-06 19:31:13
[QUOTE=Dangerous Dave;633032]Hmmm, interesting, might do this to my 2.4 engine which is waiting completion.
Don't get how shimming would fix a cracked liner though, wouldn't the sheer forces involved still find a way through? And what about the reason why the slit is there in the first place?[/QUOTE]
When the engine is cold the crack closes rigth up but when the engine is at normal running temp the crack opens up,
So shimming the block stops the crack from opening up.
Post 633038 by volvokid on 2013-08-06 19:33:21
[QUOTE=Dream3r;633035]Best thing you can do mate. You'll be able to hit the train to Tim's and back as well, East Coast with one switch.[/QUOTE]
Yeah I know. I think its inevitable that all r engines will fail like this at some point
Post 633041 by GregE102 on 2013-08-06 19:42:19
[QUOTE=Dangerous Dave;633032]Hmmm, interesting, might do this to my 2.4 engine which is waiting completion.
Don't get how shimming would fix a cracked liner though, wouldn't the sheer forces involved still find a way through? And what about the reason why the slit is there in the first place?[/QUOTE]
Shimming the liners does not fix a crack, but it will stop them splitting in the future.
I believe the splitting is caused by the flexing in gap between the liners this small amount of flexing allows the liners to spit over time, and If I am not mistaken others have also called it trumpeting in the past as well, which is a result of to much pressure in the cylinder at the point where everything ignites and again the pressure has to go some where!
Shimming your block will help with both of these!
Post 633042 by GregE102 on 2013-08-06 19:45:35
[QUOTE=stribo;632953]Had the car in to the garage today to have the thermostat changed because it's overheating, to be told it'sn got a cracked liner. (Awaits the "I told you so" posts) The plan now is to fit a 2.4 lump, but have a couple of questions.
1. Does the 2.4 engine have VVT on both cams, or will the heads have to be swapped over?
2. Is the turbo oil return in the same place as on the R?[/QUOTE]
The days of people fitting the 2.4 due to liners is over!
Loads of people on T5D5 have had their 2.5 blocks shimmed for a long time with heavy modification and no problems!
I would stick with the 2.5 as there is no replacement for displacement as they say!
Post 633044 by Harvey on 2013-08-06 19:49:50
Sorry to here the bad news,just how much did you have the red line raised ?.
When I read this even more than happy to leave it stock,engine that.
Do hope you can get it back on the road soon.
Post 633045 by graemewelch on 2013-08-06 19:54:11
[QUOTE=Harvey;633044]Sorry to here the bad news,just how much did you have the red line raised ?.
When I read this even more than happy to leave it stock,engine that.
Do hope you can get it back on the road soon.[/QUOTE]
i dont think it makes that much difference. its a common fault standard or remaped it can still happen.
Post 633046 by Harvey on 2013-08-06 19:57:05
[QUOTE=graemewelch;633045]i dont think it makes that much difference. its a common fault standard or remaped it can still happen.[/QUOTE]
What I have seen on the web almost all liners have cracked when a remap has been done and driven hard.
Post 633048 by stribo on 2013-08-06 20:04:37
[QUOTE=Dream3r;633034]I take it they've has a scope down it? All the others I've read about monstered coolant, or at least sipped it.[/QUOTE]
Not that I know of, just changed the thermostat, and as it continued overheating said it was either cracked liner, or head gasket, but head gasket is rare.
Post 633049 by stribo on 2013-08-06 20:05:43
[QUOTE=Harvey;633044]Sorry to here the bad news,just how much did you have the red line raised ?.
When I read this even more than happy to leave it stock,engine that.
Do hope you can get it back on the road soon.[/QUOTE]
It's been raised to 6700.
Post 633050 by graemewelch on 2013-08-06 20:06:13
[QUOTE=Harvey;633046]What I have seen on the web almost all liners have cracked when a remap has been done and driven hard.[/QUOTE]
remaping will slightly increase the odds on it failing but it dosnt mean it wont happen when its remapped. its a daft mistake by volvo. they tried to make the R better by making it 100cc bigger but instead made it weaker. to behonest im tempted to shim my liners and ive got the 2.4. if i do ill kill two birds with one stone and polish and remove cast marks on the head
Post 633051 by claymore on 2013-08-06 20:08:09
When you shim the cracked liner you must use jbweld as well, to help seal the crack, so you might as well use jbleld on all the shims, here is one that Tim repaired with 2 cracked liners:

Post 633052 by graemewelch on 2013-08-06 20:08:36
[QUOTE=stribo;633048]Not that I know of, just changed the thermostat, and as it continued overheating said it was either cracked liner, or head gasket, but head gasket is rare.[/QUOTE]
have they done a compression test. for all they know the propeller on the water pump could be loose. i know im obcessed with compression tests but they can get so much info about whats going on
Post 633054 by Volvo_Mad on 2013-08-06 20:09:26
why change a 2.5 turbo with 300 brake for a 2.4 with less power?
Post 633055 by graemewelch on 2013-08-06 20:09:43
[QUOTE=claymore;633051]When you shim the cracked liner you must use jbweld as well, to help seal the crack, so you might as well use jbleld on all the shims, here is one that Tim repaired with 2 cracked liners:
[/QUOTE]
are the liners removed befor jibwelded. are the liners alloy or steel
Post 633058 by S70T5Chris on 2013-08-06 20:11:56
[QUOTE=Volvo_Mad;633054]why change a 2.5 turbo with 300 brake for a 2.4 with less power?[/QUOTE]
The engine makes no difference, near as dammit. A 2.4 T5 is 260bhp, and a standard S60R is generally 280bhp despite the book figures. The difference in power is purely down to software. Apart from the tiny increase in engine size, the hardware is exactly the same.
Post 633059 by claymore on 2013-08-06 20:12:04
[QUOTE=graemewelch;633055]are the liners removed befor jibwelded. are the liners alloy or steel[/QUOTE]
You just squeeze some jbweld in the slot and then push the shims in
Post 633062 by Dream3r on 2013-08-06 20:15:52
[QUOTE=S70T5Chris;633058]The engine makes no difference, near as dammit. A 2.4 T5 is 260bhp, and a standard S60R is generally 280bhp despite the book figures. The difference in power is purely down to software. Apart from the tiny increase in engine size, the hardware is exactly the same.[/QUOTE]
^ This. The 2.4 software is just a seriously detuned R file.
Don't write the block off without confirming. The liner 'fix' doesn't work 100% but does work in a lot of cases.
If it was me and I had blown liners I'd try it, the man's a magician!
BTW, my redline is 7600RPM, and yes I drove it bouncing off the rev limiter at Combe all morning lol.
Post 633067 by JT on 2013-08-06 20:27:45
gutted for you mate, now we both have loads to do before trax!:B_steerin
Post 633069 by Nealevo on 2013-08-06 20:33:05
Sorry to hear about your woes, hope its sorted for TRAX
Post 633073 by GregE102 on 2013-08-06 20:41:10
[QUOTE=S70T5Chris;633058]The engine makes no difference, near as dammit. A 2.4 T5 is 260bhp, and a standard S60R is generally 280bhp despite the book figures. The difference in power is purely down to software. Apart from the tiny increase in engine size, the hardware is exactly the same.[/QUOTE]
I love it when you talk dirty Chris!
And your right the Engine makes no Difference, I have always found a Tim is what makes the difference between an engine going FUBAR and not!!
And we have both been down that road, but since using a Tim its not happened!
It speaks for its self!
Post 633086 by stribo on 2013-08-06 21:13:20
I'll be bending Tim's ear tomorrrow. ;)
Post 633091 by Dangerous Dave on 2013-08-06 21:32:14
[QUOTE=stribo;633048]Not that I know of, just changed the thermostat, and as it continued overheating said it was either cracked liner, or head gasket, but head gasket is rare.[/QUOTE]
I dunno, my 2.4 lpt headgasket has gone twice, and my dads needs doing now as well.
[QUOTE=claymore;633051]When you shim the cracked liner you must use jbweld as well, to help seal the crack, so you might as well use jbleld on all the shims, here is one that Tim repaired with 2 cracked liners:
[/QUOTE]
Are those shims flush with the top of the block? Was reading one of the threads with a debate whether or not to have them flush or a couple of mm below.
Post 633097 by stribo on 2013-08-06 21:49:12
[QUOTE=Dangerous Dave;633091][COLOR="#FF0000"]I dunno, my 2.4 lpt headgasket has gone twice, and my dads needs doing now as well.[/COLOR]
Are those shims flush with the top of the block? Was reading one of the threads with a debate whether or not to have them flush or a couple of mm below.[/QUOTE]
Speaking to my mechanic today, he said even when he'd done head gaskets at the dealer he worked at, they never held, but he hadn't had to do that many as they're not that common.
Post 633124 by t5 pete on 2013-08-06 23:11:48
[QUOTE=stribo;633097]Speaking to my mechanic today, he said even when he'd done head gaskets at the dealer he worked at, they never held, but he hadn't had to do that many as they're not that common.[/QUOTE]
Theres must be a reason for the failing head gaskets after being replaced weve never had one fail so some thing must have been a mistake
Post 633131 by Dangerous Dave on 2013-08-06 23:35:58
[QUOTE=t5 pete;633124]Theres must be a reason for the failing head gaskets after being replaced weve never had one fail so some thing must have been a mistake[/QUOTE]
Yeah, me and my remapping skills and thrashing the engine LOL
My last HG replacement lasted a week, though I think it's something more serious than that, will find out when I rip out the engine
Post 633136 by JUDGENINJA on 2013-08-07 00:28:52
Oh ££££££... Are you going to done by TRAX??
Post 633140 by stribo on 2013-08-07 00:58:20
[QUOTE=JUDGENINJA;633136]Oh ££££££... Are you going to done by TRAX??[/QUOTE]
Hopefully.
Post 633154 by V70 Graham on 2013-08-07 02:34:04
Just read through this.....sorry to hear you bad news Steve, hopefully you will have her back on the road soon with not too much expense.
As you know I recently purchased from Halfords a 'professional' socket set, I also own a hacksaw (I think the blades blunt though) and a bit of sandpaper, if I can be of any use to you whatsoever don't hesitate to give me a shout, I'll be only too willing to help, how hard can it be ?
Post 633165 by stephenevans99 on 2013-08-07 08:17:16
lol Graham....go to bed.
Post 633166 by M-R-P on 2013-08-07 08:23:08
[QUOTE=stribo;633049]It's been raised to 6700.[/QUOTE]
????
P2 T5s have a 7250rpm limiter, is it lower on the R?
Post 633171 by V70 Graham on 2013-08-07 09:08:59
[QUOTE=M-R-P;633166]????
P2 T5s have a 7250rpm limiter, is it lower on the R?[/QUOTE]
He forgot a zero, he had it raised to 67,000......there's a lot to be said for not going above 3000 rpm :redface:
Post 633175 by graemewelch on 2013-08-07 09:21:44
[QUOTE=V70 Graham;633171]He forgot a zero, he had it raised to 67,000......there's a lot to be said for not going above 3000 rpm :redface:[/QUOTE]
sure is graham, it gets you know wear fast
Post 633186 by stribo on 2013-08-07 10:04:23
[QUOTE=M-R-P;633166]????
P2 T5s have a 7250rpm limiter, is it lower on the R?[/QUOTE]
John who did the remap said as standard it's 6250.
Post 633187 by M-R-P on 2013-08-07 10:11:22
Must be an R thing then.
I got nowhere near the limiter on this video (filmed in a private driveway)
[video=youtube;LDDh-IbW8Ps]http://www.youtube.com/watch?v=LDDh-IbW8Ps[/video]
Post 633188 by volvokid on 2013-08-07 10:15:56
[QUOTE=stribo;633186]John who did the remap said as standard it's 6250.[/QUOTE]
I've never hit my limiter but its higher than that
Post 633191 by V70 Graham on 2013-08-07 10:48:58
Maybe you were just very unlucky.
Post 633282 by stribo on 2013-08-07 17:52:41
Spoke to Tim today, what a genuinely nice, and helpful bloke. We'll be taking the R to him to have it shimmed, which will hopefully sort the problem, if not then we'll be going down the 2.4 route.
[QUOTE=volvokid;633188]I've never hit my limiter but its higher than that[/QUOTE]
Your car's been remapped though hasn't it Martyn? The limiter was probably raised when they did that.
Post 633284 by graemewelch on 2013-08-07 17:56:59
[QUOTE=stribo;633282]Spoke to Tim today, what a genuinely nice, and helpful bloke. We'll be taking the R to him to have it shimmed, which will hopefully sort the problem, if not then we'll be going down the 2.4 route.
Your car's been remapped though hasn't it Martyn? The limiter was probably raised when they did that.[/QUOTE]
good to hear your taking to one of the best around. least you know itll be sorted on way or another.i just hope he can save your 2.5 lump. if not ill have to take the mick and call your car half a R half T5. hope dosnt hit your pocket to hard and you get it sorted very soon.
Post 633286 by stribo on 2013-08-07 18:02:34
[COLOR="#FF0000"][/COLOR][QUOTE=graemewelch;633284]good to hear your taking to one of the best around. least you know itll be sorted on way or another.i just hope he can save your 2.5 lump.[COLOR="#FF0000"] if not ill have to take the mick and call your car half a R half T5.[/COLOR] hope dosnt hit your pocket to hard and you get it sorted very soon.[/QUOTE]
Nothing less than I'd expect hop along. ;)
Post 633288 by S70T5Chris on 2013-08-07 18:06:25
Good news that Tim is sorting you out mate. Once you start using him, there'll be no turning back!
Post 633289 by stribo on 2013-08-07 18:18:52
[QUOTE=S70T5Chris;633288]Good news that Tim is sorting you out mate. Once you start using him, there'll be no turning back![/QUOTE]
Thanks for letting me have his number mate, I can see why you (and others) rate him so highly now.
Post 633308 by T5frankie on 2013-08-07 19:05:35
[QUOTE=stribo;633289]Thanks for letting me have his number mate, I can see why you (and others) rate him so highly now.[/QUOTE]
ive always said he was the best..............:uglyhamme
Post 633320 by V70 Graham on 2013-08-07 19:34:53
[QUOTE=T5frankie;633308]ive always said he was the best..............:uglyhamme[/QUOTE]
Thought YOU were the best !
Post 633321 by T5frankie on 2013-08-07 19:36:42
[QUOTE=V70 Graham;633320]Thought YOU were the best ![/QUOTE]
at breaking engines not fixing them
Post 633362 by Dream3r on 2013-08-07 21:49:36
The MT R limiter is 6500rpm.
But, there are two a hard and soft limit, it's NMAX plus 250rpm so I can see why they thought 6250rpm.
That makes your limiter 6950 rpm.
Post 633370 by graemewelch on 2013-08-07 22:08:17
hows the 20g research going. i was reading a project thread the other day of one fitted to a s60r. im heading up your way one day next week. going for a look around newton hall. that anywear near you
Post 633374 by Dream3r on 2013-08-07 22:21:09
Going ok, think youll be within 30 miles mate. Welcome for a cuppa if I'm not working.
Post 633375 by graemewelch on 2013-08-07 22:26:08
30 mile south or north, think ill be ready for beer never mind cuppa. wedding venue viewing. sounds like wont be much fun for me
Post 633376 by Harvey on 2013-08-07 22:27:37
So when is the head coming off to see what gone on,I do hope it's just a head gasket if your are lucky.
Post 633431 by Dream3r on 2013-08-08 08:13:44
[QUOTE=graemewelch;633375]30 mile south or north, think ill be ready for beer never mind cuppa. wedding venue viewing. sounds like wont be much fun for me[/QUOTE]
lol, north mate, prob 40 min drive on the A1.
Post 633434 by Sharkey R on 2013-08-08 08:44:09
Mate I've just seen this thread! I'm so sorry to hear that. Got my fingers tightly crossed that it can be saved!
Post 633437 by Dream3r on 2013-08-08 09:12:12
Indeed, if it makes you feel better, Tim has been to the ring and back and multiple track days with a block that had been fixed this way by him. That block lasted, I think, until he blew it overboosting to 2.6 bar in his 850.
Post 633438 by MoleT-5R on 2013-08-08 09:13:52
sorry to hear of your troubles, hopefully it is just the head gasket, but shimming the block whilst the head is off, regardless of whether it has cracked a liner or not will be worth it in the long run, for the longevity of the block and if not just for the peace of mind, good luck with the repairs
Post 635468 by graemewelch on 2013-08-14 22:44:28
how you getting on with getting the R sorted
Post 638798 by stribo on 2013-08-27 10:31:14
Quick update, I've been unable to get in contact with Tim to arrange a date to get the car up to him, but have been having my doubts it's the liners, as the car's usedf no water since it was diagnosed. I thought I do some of my own investigative work, so took the car in for a sniff test today, and it's come back clear. :D This leads me to think it's the water pump, and has been all along. When I got the car home it was nearly in the red on the temp guage, the top rad hose was really hot (unsurprisingly), but the bottom hose was stone cold. This would point to either water pump, or a blocked rad. I'm assuming as the problem emerged all of a sudden the water pump's gone.
Post 638799 by M-R-P on 2013-08-27 10:33:03
Interesting...
Have you done a compression test at all?
It'll be pretty bloody handy if it's just the pump... providing nothing's been cooked in the meantime.
Post 638800 by stribo on 2013-08-27 10:37:41
Haven't done a compression test, but the sniff test told me what I kind of knew already, as they drink water when they split liners, and ours hasn't used a drop, also the fact the top rad hose is hot and the bottom one is stone cold points to a cooling problem.
Post 638801 by Dream3r on 2013-08-27 10:48:59
Thermostat? Water pumps normally leak when knacked?
Post 638802 by V70 Graham on 2013-08-27 10:49:21
Glad to hear it could be just the pump mate, will you get to try a new one before TRAX ?
Post 638803 by V70 Graham on 2013-08-27 10:50:47
[QUOTE=Dream3r;638801]Thermostat? Water pumps normally leak when knacked?[/QUOTE]
I think he suspected the thermostat first of all, he's had a new one fitted iirc
Post 638804 by stribo on 2013-08-27 10:57:14
[QUOTE=Dream3r;638801]Thermostat? Water pumps normally leak when knacked?[/QUOTE]
It's had a new thermostat, after it was fitted the mechanic said it was liners. The top hose gets hot, so the thermostat's opening, but I'm guessing the water isn't getting pumped round it.
Post 638805 by stribo on 2013-08-27 10:57:55
[QUOTE=V70 Graham;638802]Glad to hear it could be just the pump mate, will you get to try a new one before TRAX ?[/QUOTE]
Oh yes, hopefully ready for Trax.
Post 638812 by oblark on 2013-08-27 12:09:15
[QUOTE=stribo;638798]Quick update, I've been unable to get in contact with Tim to arrange a date to get the car up to him, but have been having my doubts it's the liners, as the car's usedf no water since it was diagnosed. I thought I do some of my own investigative work, so took the car in for a sniff test today, and it's come back clear. :D This leads me to think it's the water pump, and has been all along. When I got the car home it was nearly in the red on the temp guage, the top rad hose was really hot (unsurprisingly), but the bottom hose was stone cold. This would point to either water pump, or a blocked rad. I'm assuming as the problem emerged all of a sudden the [COLOR="#FF0000"]water pump's gone[/COLOR].[/QUOTE]
Didn`t I say at the last southern meet it was the water pump !!!!!!!!
Post 638816 by stribo on 2013-08-27 12:20:20
[QUOTE=oblark;638812]Didn`t I say at the last southern meet it was the water pump !!!!!!!![/QUOTE]
You did mate, which is why I got the sniff test done, to rule out the liners.:D
Post 638823 by graemewelch on 2013-08-27 13:03:46
id also do a compression test if was you.
Post 638824 by stribo on 2013-08-27 13:12:56
[QUOTE=graemewelch;638823]id also do a compression test if was you.[/QUOTE]
To what end?
Post 638826 by M-R-P on 2013-08-27 13:15:04
Just because the sniffer came up negative and there's no loss of water, doesn't necessarily mean there isn't a cracked liner and for the effort involved in a compression test, wouldn't it be worth it to gauge the health of the engine?
Post 638828 by Dream3r on 2013-08-27 13:18:40
Or get a scope down it and look for the tell tale carbon build up at the top of the cylinder...
That's how most garages confirm.
Post 638830 by stribo on 2013-08-27 13:23:30
It's going into a different Volvo specialist in Basingstoke this afternoon, for some investigative work, and hopefully a new water pump, and 3rd cambelt in 18 months.
Post 638835 by V70 Graham on 2013-08-27 13:35:07
[QUOTE=stribo;638830]It's going into a different Volvo specialist in Basingstoke this afternoon, for some investigative work, and hopefully a new water pump, and 3rd cambelt in 18 months.[/QUOTE]
Keep us informed mate, I've got my fingers crossed its just the pump.
Post 639466 by stribo on 2013-08-29 18:51:21
Heard back from the garage today, engine checks out O.K, but the plastic impeller on the water pump has broken up, so a new water pump is being fitted tomorrow, and the car will be back to full health. :D
Post 639469 by merc85 on 2013-08-29 18:54:50
[QUOTE=stribo;639466]Heard back from the garage today, engine checks out O.K, but the plastic impeller on the water pump has broken up, so a new water pump is being fitted tomorrow, and the car will be back to full health. :D[/QUOTE]
Congrats on the good news mate :)
Post 639471 by V70 Graham on 2013-08-29 19:03:41
Like I said earlier mate, I'm really pleased that you've gotten away with a water pump and timing belt.....two cars at TRAX now !
Post 639473 by p fandango on 2013-08-29 19:06:58
i thought you could get a water pump with a metal blade?
Post 639474 by merc85 on 2013-08-29 19:22:48
[QUOTE=p fandango;639473]i thought you could get a water pump with a metal blade?[/QUOTE]
Id had thought you could
Post 639475 by stribo on 2013-08-29 19:24:51
I made a bit of an error with this water pump, an bought a cheap one off eBay, just after we'd bought the car. Lesson learnt the hard way. lol
Post 639476 by stribo on 2013-08-29 19:26:40
[QUOTE=V70 Graham;639471]Like I said earlier mate, I'm really pleased that you've gotten away with a water pump and timing belt.....two cars at TRAX now ![/QUOTE]
Yep, see you at Cherwell, in just over a week. :D
Post 639478 by p fandango on 2013-08-29 19:30:46
[QUOTE=merc85;639474]Id had thought you could[/QUOTE]
[QUOTE=stribo;639475]I made a bit of an error with this water pump, an bought a cheap one off eBay, just after we'd bought the car. Lesson learnt the hard way. lol[/QUOTE]
this one looks metal, so hopefully it was just the ebay one that was plastic & the Volvo one will be stronger

Post 639481 by V70 Graham on 2013-08-29 19:55:57
[QUOTE=stribo;639476]Yep, see you at Cherwell, in just over a week. :D[/QUOTE]
That reminds me.....I'd better be leaving soon lol
Post 639485 by oblark on 2013-08-29 20:03:23
[QUOTE=stribo;639466]Heard back from the garage today, engine checks out O.K, but the plastic impeller on the water pump has broken up, so a new water pump is being fitted tomorrow, and the car will be back to full health. :D[/QUOTE]
Didnt I say the pump impeller could have come off !!!
Post 639487 by stribo on 2013-08-29 20:16:59
[QUOTE=oblark;639485]Didnt I say the pump impeller could have come off !!![/QUOTE]
Technically it didn't come off, it broke up. ;) But yes it was what you said that made me think about the water pump, and get the sniff test done. Cheers Rob. :B_thumb:
Post 639519 by graemewelch on 2013-08-29 22:36:55
glad its turned out to be a cheap fix for you.
Post 639532 by iancho on 2013-08-30 04:53:18
What a relief Steve I'm really pleased for you and I did admire how you handled the whole situation from start to finish, I would of been close to tears!
Will be great to see both your cars at TRAX and to catch up again (and share secrets) ;)
Post 639551 by M-R-P on 2013-08-30 06:35:17
[QUOTE=stribo;639487]Technically it didn't come off, it broke up. ;) But yes it was what you said that made me think about the water pump, and get the sniff test done. Cheers Rob. :B_thumb:[/QUOTE]
So if the pump broke up, where's the bits gone? Hopefully, they'll all come out when the coolant is flushed and not get stuck in the thermostat or heater matrix.
Post 639555 by stribo on 2013-08-30 07:07:52
[QUOTE=M-R-P;639551]So if the pump broke up, where's the bits gone? Hopefully, they'll all come out when the coolant is flushed and not get stuck in the thermostat or heater matrix.[/QUOTE]
I haven't seen it yet, so don't know if it broke into big bits or little bits. I'm sure the garage won't leave them floating around the engine.