Radiator support bar bolts- nut broke loose off the chassis

Posts

Post 769490 by MaxTS on 2015-04-22 09:09:51

Hi, I tried to drop my radiator to replace my intercooler last weekend but the two 12mm but threaded tabs/nuts on the chassis have both broken free. This now makes it very difficult to remove these bolts now. Has anyone had this issue before and could suggest a good solution to remove them? Thanks

Post 769491 by stribo on 2015-04-22 09:18:53

Yeah, it's very common, the easiest way is to cut the heads off the bolts, then replace them with nuts and bolts when reassembling. If you look at my project thread, there's a complete breakdown of how I did mine on my C70, unfortunately I'm accessing the forum from my phone, so can't link it.

Post 769492 by Nealevo on 2015-04-22 09:20:57

I did the same as above as its a common problem Stribos thread http://www.vpcuk.org/forums/showthread.php?45817-Saffy-C70-T5-GT-work-in-progress&highlight=

Post 769493 by MaxTS on 2015-04-22 09:34:39

Great thanks guys. Sorry if I missed it but what did you use to cut the nuts off? Space seems tight down there!

Post 769494 by dant5r on 2015-04-22 09:57:15

Weld the rivet nuts back to the chassis.

Post 769506 by stribo on 2015-04-22 12:22:56

[QUOTE=MaxTS;769493]Great thanks guys. Sorry if I missed it but what did you use to cut the nuts off? Space seems tight down there![/QUOTE] I used a 4" angle grinder, just take your time, use a grinding disc, and literally grind the head off the bolt.

Post 769513 by MaxTS on 2015-04-22 13:19:19

Dan, unfortunately I don't have access to a welded and it will involve grinding the paint, welding and coating which personally seems a lot of faff. But sure if I had the time and tools it does seem the better option. Thanks Stribo, I will give that a go over the week end :) nice car by the way, I hadn't noticed how much work you have done to it until I read your thread.

Post 769547 by stribo on 2015-04-22 18:52:54

[QUOTE=MaxTS;769513]Dan, unfortunately I don't have access to a welded and it will involve grinding the paint, welding and coating which personally seems a lot of faff. But sure if I had the time and tools it does seem the better option. Thanks Stribo, I will give that a go over the week end :) [COLOR="#FF0000"]nice car by the way, I hadn't noticed how much work you have done to it until I read your thread.[/COLOR][/QUOTE] Thanks mate, it's not finished yet, but it's getting there.